360 Degree Rotation Welding Manipulator for 6000mm Column Boom Span

• Type: Welding Manipulator
• Structure: Platform
• Voltage: 380V-440V
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Flexible Combination
• Condition: New
• Model NO.: HJ6060
• Function: Column Boom Welding Manipulator
• Welding Material: Stainless Steel Carbon Iron Aluminum
• Lifting Stroke: Customized
• Telescopic Stroke: Customized
• Speed Regulation Mode of Wishbone: Frequency
• Lifting Speed: 450-1000mm/Min
• Telescopic Speed: 100-1000mm/Min
• Welding Mode: TIG MIG Saw
• Lead Time: 20 Days
• Optional: Welding Positioner/Welding Rotator
• Welding Rotator: Adjustable Welding Rotator/Self-Adjustable Welding
• Colour: Customized
• Allowable Large Load in Front of Cross a: Customized
• Load Weight of Welding Rotators: Customized
• Warranty: 1 Year
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8515319900

Product Description

The welding manipulator cooperates with the roller frame, positioning, etc. to weld the tank body on the inner and outer circumferential seams, corner seams, and inner and outer longitudinal seams of the workpiece.

According to customer needs, such as welding tracking, fine-tuning swing, welding monitoring, flux recovery and transfer are user-selectable.

Function: The cross arm effectively stretches and lifts. The welding head can be adjusted up and down, left and right. The column turns and the vehicle moves.
Welder options: automatic SAW, CO2 MAG/MIG, TIG welders.

There are light duty small welding manipulator,Medium duty welding manipulator with rotator/positioner and Heavy duty welding manipulator 3 different specifications for your reference:
 

Technical parameters/model	HJ1010-3030	HJ4040		HJ5050	HJ6060	HJ7070-8080	HJ9090-120120
Structure type	Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation
Lifting stroke (mm)	1500-3000	4000		5000	6000	7000-8000	9000-12000
Telescopic stroke (mm)	1500-3000	4000		5000	6000	7000-8000	9000-12000
Speed regulation mode of wishbone	Frequency
Lifting speed	450mm/min		1000mm/min
Telescopic speed (mm/min)	100-1000mm/min
Small distance between the lower edge of the cross arm and the track surface (mm)		1100 (mobile rotary) 950 (fixed rotary)				1118 (mobile rotary) 1170 (fixed rotary)
Allowable large load in front of cross arm (kg)	100	200				300
Column rotation	±180°
	0.36rpm or manually
	2000
trolley walking	1200	2000		2200			2500
Inner gauge of trolley (mm)	Manual and pneumatic 2 options
locking mechanism	Wired Hand Control Box
Remote control box cable power supply	220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ
power supply	Gas shielded welding, mig welding, tig welding
	Gas shielded welding is suitable for plate thickness ≥ 3mm. The main applicable materials are: carbon steel stainless steel aluminum plate
	Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high.

 

Features of Heavy duty Welding manipulator(manufacturer):
 

1. As a professional automatic welding machine manufacturer, Lemar's Welding manipulator consists of columns, beams, slewing mechanisms, trolleys and other components.

Columns and beams adopt bending and welding structural parts, which have good rigidity.

2. Light, medium and heavy welding manipulators all use triangular guide rails, and super heavy duty welding machines use flat square guide rails, which are all processed by a planer.

The high precision of the guide rail and its wear resistance are guaranteed

 

3. Unique beam and column section design, stress relief treatment after welding, planing and grinding.

There are various welding methods, such as submerged arc welding, gas shielded welding, argon arc welding, plasma welding and so on

4. Light weight, high strength and good stability are the unique features of high-quality cylindrical column beam welding operation frame.

The design of the telescopic arm in the beam can effectively increase the horizontal telescopic distance of the beam.

5.The lifting of the beam adopts the constant speed mode of the AC motor, the lifting is stable and uniform, and the safety factor is high. With safety anti-fall device

6. The beam telescopic, column electric rotation, and electric trolley all adopt AC motor frequency conversion stepless speed regulation, constant torque output, stable speed (especially at low speed), quick start or stop, speed digital display and preset

 

7. The column rotation is divided into two types: manual and electric.
The slewing bearing adopts the products of domestic famous brand manufacturers, with its own high-precision gears, flexible rotation, and manual locking, which is safe and reliable.

8. The trolley adopts the standard railway track as the walking track, which is divided into two types: manual and electric.

Manual is suitable for light-duty and small-moving manipulators, and electric is suitable for heavy-duty or large-moving manipulators.

9. The welding manipulator is equipped with a manned operating platform, which moves with the cross arm.

10. The manual control box and the machine head control box (welding control box) are used to form the near control and remote control modes, which are flexible and convenient to operate, and a linkage interface is reserved in the electrical box, which can work with the roller frame, positioner, and circular rotation.

It can realize the simultaneous linkage of longitudinal seam welding and circumferential seam welding of inner and outer seams of cylindrical workpieces such as boiler drums and petrochemical containers in pressure vessels.

Self-adjusting roller rotator:
The self-adjusting roller frame is equipped with two sets of main and auxiliary machines, namely the active roller frame and the passive roller frame.
Each group of self-adjusting series of active and passive frames has four rollers. make. Durable, no vibration during use.

The operation of the active roller frame is driven by the speed regulating motor synchronously through two worm gear reduction boxes, and the speed regulating controller is used to realize no speed change.

The mechanical transmission noise is low, the workpiece rotates smoothly, and the workpiece speed is 5-70m/h.

Each set of clamps is automatically adjusted within a certain range of the workpiece diameter. When the diameter is small, the lower wheels of each group of clamps rotate at the same time

 

Adjustable roller rotator:
The adjustable roller rotator is a displacement machine that uses the friction between the active roller and the weldment to drive the weldment to rotate.

Only one roller part of the adjustable roller frame is the active roller part, and the other is the driven roller part.

The drive device adopts a variable frequency speed regulation motor, which drives the roller parts through the reducer to drive the welding parts for welding and rotation.

The adjustment of the distance between the roller parts in each roller frame is done manually using set bolts according to the welding conditions.

Lemar other machines:
H beam PEB Production machines
Box beam Assembly Welding straightening machines
SAW TIG MIG Welding machines
CNC Cutting Plasma Flame machines
Welding positioner
Etc.