Product Description
40Ton Self adjustable welding rotators Pipe Tube Welding Turning Rolls
An indispensable instrument for many types of welding work is the welding rotator. To provide a uniform and seamless weld, they are employed to rotate materials while welding. Many sectors that need welding services can use self adjusting or screw adjustable welding rotators since they are adaptable. Welding rotators are used in the following applications:
1. Construction industry:
To create massive constructions like skyscrapers, bridges, and other high-rise buildings, welding rotators are frequently utilized in this sector. The rotators facilitate the welding process, cut down on downtime, and boost welder productivity.
2. Shipbuilding industry:
In the shipbuilding business, which builds enormous ships and vessels, welding rotators are crucial. The enormous steel plates or sections are rotated by the rotators to enable welding on all sides of the ship's hull.
3. Oil and gas industry:
The building of pipelines, refineries, and storage tanks in this sector significantly depends on the use of welding rotators. Welders can work on pipes and tanks of various sizes more easily thanks to the rotators, which leads to more accurate and effective welding.
4. Manufacturing industry:
A range of applications, including the construction of tanks, boilers, and pressure vessels, call for the usage of welding rotators in this sector. Because the rotators can handle even the largest containers on a vertical or horizontal plane, they greatly boost output and productivity.
5. Aerospace industry:
To produce different components including engines, wings, fuselage, and landing gear, the aerospace sector uses welding rotators. The portions are rotated and then fused together to make the finished item using rotators.
To sum up, pipe tank vessel flange welding rotators are practical instruments that are frequently employed in a variety of sectors. They cut down on downtime, simplify and optimize the welding process, and generate high-quality results.
Product Parameters
| Model |
Max loading weight(kg) |
Suitable work range(mm) |
Rubber wheel diameter and width(mm) |
Metal wheel diameter and width(mm) |
Roller linear speed(m/h) |
Power |
Distance Adjustment method |
| ZTG-5 |
5000 |
250-2300 |
Ф250*100 |
2*Ф240*20 |
6-60 |
2*0.37 |
Manual/screw adjustable |
| ZTG-10 |
10000 |
300-2800 |
Ф300*120 |
2*Ф290*25 |
2*0.55 |
| ZTG-20 |
20000 |
500-3500 |
Ф350*120 |
2*Ф340*35 |
2*1.1 |
| ZTG-40 |
40000 |
600-4200 |
Ф400*120 |
2*Ф390*45 |
2*1.5 |
| ZTG-60 |
60000 |
750-4800 |
Ф450*120 |
2*Ф440*60 |
2*2.2 |
Screw/bin adjustable |
| ZTG-80 |
80000 |
850-5000 |
Ф500*120 |
2*Ф490*70 |
2*3 |
| ZTG-100 |
100000 |
1000-5500 |
Ф500*120 |
2*Ф490*80 |
2*3 |
| ZTG-150 |
150000 |
1100-6000 |
/ |
Ф620*220 |
2*4 |
| ZTG-250 |
250000 |
1100-7500 |
/ |
Ф660*260 |
2*5.5 |
| ZTG-400 |
400000 |
1100-7500 |
/ |
Ф750*320 |
2*7.5 |
| ZTG-500 |
500000 |
1100-7500 |
/ |
Ф750*400 |
2*11 |
| Speed regulation mode -- frequency conversion stepless speed regulation or DC stepless speed regulation |
| Type |
Features |
Application range of welding roller rotator |
| Steel wheel |
Strong bearing capacity and easy to manufacture |
Typically used for heavy duty offshore wind power pipes and work-piece requiring preheat treatment and roller racks rated greater than 60 tons |
| Rubber wheel |
The steel wheel is covered with a rubber wheel, with high friction and stable transmission, suitable for stainless steel pipe fittings |
Generally used for weldments and non-ferrous metal containers under 10 tons |
| Combination wheel |
The steel wheel is combined with the rubber wheel, the bearing capacity is higher than that of the rubber wheel, and the transmission is stable |
Generally used for welding parts of 10~60 tons |
| Track wheel |
The large area of crawler and the weldment are in contact, which is beneficial to prevent the deformation of thin-walled workpieces, and the transmission is stable but the structure is complicated. |
For light-duty, thin-walled and large-diameter weldments and non-ferrous metal vessels |
Product classification
1. Fixed Welded Roller Rotators: These rotators rotate and hold a load using a fixed roller framework. They are economical and are usually used to hoist smaller loads.
2. Adjustable Welded Roller Rotators: These rotators can handle weights of various sizes thanks to their adjustable roller construction. They are usually employed in industry settings where lifting and transporting objects of different sizes is required.
3. Introspective Welded Roller Rotators: The load is kept centered while the rotator is rotating thanks to a self-centering system. When handling cylindrical loads or when the load needs to be maintained safe and steady while being transported, they are indispensable.
4. Low-Profile Welded Roller Rotators: Such as 1000kg welding rotator,3000kg welding rotators,These rotators are made expressly to operate in spaces with low ceilings. Compared to other rotator types, they have a lower height profile, which makes them ideal for operating in cramped areas.
To sum up, welded roller rotators also named welding turning rollers,welding turning wheels are available in a variety of structural configurations, each best suited to carrying out distinct functions across a range of industries. In order to guarantee productivity, safety, and efficiency during any lifting or moving project, selecting the appropriate type of rotator can be essential.Compared to other rotator types, they have a lower height profile, which makes them ideal for operating in cramped areas.
){kind=link}
){kind=link}