160t Welding Roller Stand for Big Tank Rotating Self Adjustable Rotator

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Gantry
• Model NO.: ZTG-160
• Rotaion Speed: 0.1-1rpm
• Max Eccentricity Distance: 200mm
• Voltage: 380V-440V
• Welding Turning Rolls Type: Self-Adjusting
• Condition: New
• Model: Ztg
• Adjustable Type: Self Aligning Rotate Rollers
• Drive Motor: 7.5kw
• Wheel Size: 600*300mm
• Input Power: 110-575V/1/3p,50/60Hz
• Application: Pressure Vessel,Wind Tower,Tanks
• Control Box: IP65
• Composite: 1 Drive+1 Idler
• Delivery Time: in Stock
• Certificate: CE
• Colour: Blue or Customized
• Wheel Material: Steel/PU
• Loading Capacity: 1t-800t
• Exported to: UK,USA,Russia,Poland,Germany,Spain etc
• Options: Motorized Walking
• Transport Package: Export Standard Package
• Specification: According to capacity
• Trademark: Lemar
• Origin: China
• HS Code: 8428909090
• Production Capacity: 100000pieces/Year
• Package Size: 210.00cm * 200.00cm * 120.00cm
• Package Gross Weight: 4000.000kg

Product Description

Product Description

If you are working in the wind power industry, pipeline industry, gas transmission industry, welding industry, this Welding Roller stand must be your good assistant.The self-adjusting Welding Roller stand is a device used to assist welding work, mainly composed of rollers and control systems. It can automatically adjust the welding position according to the needs of welding work, improve welding efficiency and welding quality.

Efficient load-bearing and precise rotation
Customizable welding roller frame|Automation compatible and high-load design

Our Advantages

 

First of all, the design of the self-adjusting welding roller stand needs to consider the actual needs of welding work. For example, the size and shape of the workpiece to be welded, the welding process and the welding angle, etc. According to these factors, the number, position and form of the welding rollers are determined.

Then, in order to achieve automatic adjustment of the welding position, sensors and control systems are required. Sensors can be installed on the welding roller stand to detect the position and angle of the workpiece. These sensors can be position sensors, angle sensors or image sensors, etc. The information detected by the sensor will be transmitted to the control system for processing.

Finally, the control system is the core part of the self-adjusting welding roller stand. It calculates the welding position that needs to be adjusted based on the information provided by the sensor and controls the movement of the welding roller. The control system can be computer controlled, PLC controlled or single chip controlled, depending on the complexity and requirements of the welding work.

High-load design:
Wuxi Lemar Welding rotators can load-bearing capacity up to 800 tons, high-strength alloy rollers are used, wear-resistant and anti-deformation.
Precise speed regulation:
Frequency conversion control, stepless speed regulation (0.1-1.2m/min), adapting to different process requirements.
Strong stability:
Self-centering structure + anti-deviation device to ensure smooth rotation of the workpiece.
Wide compatibility:
Welding turning rollers can be used with automated welding equipment (such as welding robots), support non-standard customization (roller spacing/diameter adjustment).

 

Product Parameters

Model	Max loading weight(kg)	Suitable work range(mm)	Rubber wheel diameter and width(mm)	Metal wheel diameter and width(mm)	Roller linear speed(m/h)	Power	Distance Adjustment method
ZTG-5	5000	250-2300	Ф250*100	2*Ф240*20	6-60	2*0.37	Manual/screw adjustable
ZTG-10	10000	300-2800	Ф300*120	2*Ф290*25		2*0.55
ZTG-20	20000	500-3500	Ф350*120	2*Ф340*35		2*1.1
ZTG-40	40000	600-4200	Ф400*120	2*Ф390*45		2*1.5
ZTG-60	60000	750-4800	Ф450*120	2*Ф440*60		2*2.2	Screw/bin adjustable
ZTG-80	80000	850-5000	Ф500*120	2*Ф490*70		2*3
ZTG-100	100000	1000-5500	Ф500*120	2*Ф490*80		2*3
ZTG-160	160000	1100-6500	/	Ф620*300		2*5.5
ZTG-250	250000	1100-7500	/	Ф660*260		2*5.5
ZTG-400	400000	1100-7500	/	Ф750*320		2*7.5
ZTG-500	500000	1100-7500	/	Ф750*400		2*11
Speed regulation mode -- frequency conversion stepless speed regulation or DC stepless speed regulation

FAQ

1.How about payment?
Usually we need 30% deposit and 70% balance payment before shipment.
You can pay by company account T/T,or L/C,Paypal,West Union,Cash etc.

2.Which port is nearest?
Shanghai is the nearest port to us,but we can export from any ports in China,such as Tianjin,Qingdao,Xiamen,Guangzhou etc.

3.How to choose the most suitable model?
Please kindly tell us your pipe or vessel specificaitons,such as the diameter,length and weight,we are one of the most professional manufacturer of welding rotators and welding positioners,welding manipulators,we can help you to choose the most suitable model.

4.Can I delivery by air?
Yes sure can.But for the big size of self-aligning turing rotators,to same the cost we suggest you choose the sea shipment,both delivery method are acceptable.

5.All products are in stock?
Not all,but most of them.1000kg,3000kg,5T,10T,20T,30T,40T,60T,80T up to 800T self aligning rotator and adjustable rotator are all in stock,the bigger ones are not in stock,we need 7-15 days to prepare.

Application

Client Reviews

Company Profile

Wuxi Lemar Machinery Equipments Co., Ltd is a high-tech enterprise integrating R&D, production and sales.

For more than 15 years we have been committed to automatic welding and cutting equipment and H-beam production line equipment.

We have complete welding and cutting equipment and a high degree of mechanical automation, which greatly improves the production efficiency of customers.

Most of the products have passed China National CCC certification and ISO9001 international quality system certification.

The products sell well in more than 20 provinces and cities across the country, and are exported to more than 30 countries: UK, USA, Columbia, Greece, Southeast Asia, India, Brazil, Dubai, Pakistan, the Middle East, etc.

LEMAR main products:

H-beam production line equipment, Box beam automatic welding assembly straightening machines, Wind power production equipment, CNC Plasma cutting machine, Submerged arc TIG MIG MAG arc welding machine, Box beam Electromechanical welding machine, CNC Gas flame cutting machine, spot welding machine, Longitudinal seam welding machine, welding rotators, welding positioner, welding manipulators, customized special high-tech welding machine and other products.

Products are widely used in pressure vessels, electric power, automobiles, pipeline valves, petrochemicals, ships, steel structures and other industries.

Looking around our website, please feel free to call us to discuss your requirements.

We will be happy to serve for you!