Fused Wire Electroslag Welding Machine for Box Beam Automatic Welding

• Customization: Available
• Cooling Way: Water Cooling
• Frequency Range: High Frequency
• Model NO.: RS12/15
• Type: Fuse Esw Welding
• Electroslag Welding Principle: Liquid Slag Produces Resistive Heat
• Classification: Wire Electroslag Welding, Plate Electroslag Weldin
• Welding Beams Thickness: More Than 30mm
• Submerged Arc Welding Machine Suitable: Less Than 30mm
• Weldable Joints: Butt Joints, T-Joints, Corner Joints and Cross Joi
• Electroslag Slag Pool Temperature: 1600~2000 Degree
• The Angle Between The Vertical Line Betw: Less Than 30 Degree
• Purpose: for Thick Plate Splicing
• Welding Range: for Welding of Steel or Iron-Based Alloys
• Voltage: 380~440V
• Rail Width: 1.5m
• Cantilever Trolley Travel: Customized
• Exported to: Russia, India, Dubai, Pakistan, Kuwait, etc
• OEM: Yes
• Colour: Customized
• Transport Package: Containers
• Specification: Customized
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8515319900
• Production Capacity: 1000 PCS/Year

Product Description

With the development of the steel structure market, box columns (BOX) are used more and more in bridges, power stations, boilers, high-rise buildings and other fields.

Box-column slag welding machine is a special equipment for box-column baffle welding.
It adopts baffles and surrounding steel plates to braze by vertical slag welding.
Depending on the customer's requirements, there are two types of welding for electroslag welding of box beam baffles: CONSUMABLE NOZZLE type and WIRE ELECTRODE type ESW.
 

No.	Item	Seam melting nozzle electroslag welding machine	Wire electrode electroslag welding machine
1	Purchase cost	Low	High
2	Cost in use	High	Low
3	Maintenance costs	Low	Lower
4	Productivity	Low	High
5	Attributes	Little	More
6	Welding gun water cooling	No need	Need
7	System complexity	Simple	Complex
8	Operability	Simple	Complex
9	Welding cost	Taking a 500*500-900mm box beam as an example, the welding cost of the fuse electroslag welding machine is about 5% lower than that of the melting tip electroslag welding machine.

Box Beam Cantilever Type Wire Melt Electroslag Welding Machine:
 

Model	RS-12	RS-15
Suitable work-piece size (mm)	300-1200	300-1500
Suitable work-piece length (mm)	4000-15000
Trolley travel speed (m/min)	6
Rail span of trolley (mm)	1000
Power supply	AC380V, 50HZ, 3P or tailor made
Above are our standard models and parameters, and it can be designed and manufactured on request.

 

Box beam automatic welding electroslag welding machine structure:

1.There are two models of this machine, gantry type electroslag welder and single cantilever type Box beam electroslag welder, but the frame structure is almost the same. It is mainly composed of a mobile trolley, a column, a lifting device, a lifting slider, a cross arm and a tool rack.
2.The mobile trolley consists of a base, four moving wheels, two drive shafts, and two motors. Four moving wheels run through gears with two motors. This four-wheel-drive system keeps the machine running smoothly.
3.The column is a welded rectangular tube structure. There are guide rails on both sides on which the cross arm can move up and down.
4.The lifting device is fixed on the column. It consists of motor reducer, shaft group, lead screw and lead screw. The screw rod is connected with the lifting slider, which can drive the lifting slider and the cross arm to move up and down.
5.The tool holder of CONSUMABLE NOZZLE electroslag welding machine is connected with the cross arm through four guide wheels. It can fix the feeding device of the nozzle melt (or wire melt) electroslag welding machine.

Advantages of electroslag welding:

1. Wide range of welding thickness:
One of the main advantages of electroslag welding is that it can be used to weld thick workpieces together, and it can be used to weld heavy-duty manufacturing box beams, with a welding thickness of 30mm~300mm (electroslag welding power source can choose Chinese brand also Lincoln, USA can be selected).
2. High reliability and stability
Unique circuit design, the purchase of military-grade important control devices. The reasonable design method of the mechanical structure ensures that the whole system is stable and reliable in the whole welding process from arc slag generation to stable welding to slag pool extraction.
3. High productivity
Two electroslag welding machines simultaneously weld on both sides of the box beam, the wire feeding speed is fast, and the deformation of the workpiece is small.
 

Electroslag welding machine manufacturers/factory/customized
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