Product Description
Durable Polyurethane turning rollers Heavy Duty Pipe Welding Rotator
The use of welding roller stands is changing the welding industry, allowing large construction projects to be completed faster and more accurately.
Welding roller stands greatly improve production quality, which has a positive impact on the welder's overall job satisfaction. The use of new technologies such as welding rollers is expected to improve the production efficiency, cost-effectiveness and safety of the welding industry and wind power tower industry.
The flexibility of the self-adjusting welding rotator ensures operators can work more comfortably and efficiently, ultimately achieving higher process quality.
Product Parameters
| Model |
Max loading weight(kg) |
Suitable work range(mm) |
Rubber wheel diameter and width(mm) |
Metal wheel diameter and width(mm) |
Roller linear speed(m/h) |
Power |
Distance Adjustment method |
| ZTG-5 |
5000 |
250-2300 |
Ф250*100 |
2*Ф240*20 |
6-60 |
2*0.37 |
Manual/screw adjustable |
| ZTG-10 |
10000 |
300-2800 |
Ф300*120 |
2*Ф290*25 |
2*0.55 |
| ZTG-20 |
20000 |
500-3500 |
Ф350*120 |
2*Ф340*35 |
2*1.1 |
| ZTG-40 |
40000 |
600-4200 |
Ф400*120 |
2*Ф390*45 |
2*1.5 |
| ZTG-60 |
60000 |
750-4800 |
Ф450*120 |
2*Ф440*60 |
2*2.2 |
Screw/bin adjustable |
| ZTG-80 |
80000 |
850-5000 |
Ф500*120 |
2*Ф490*70 |
2*3 |
| ZTG-100 |
100000 |
1000-5500 |
Ф500*120 |
2*Ф490*80 |
2*3 |
| ZTG-150 |
150000 |
1100-6000 |
/ |
Ф620*220 |
2*4 |
| ZTG-250 |
250000 |
1100-7500 |
/ |
Ф660*260 |
2*5.5 |
| ZTG-400 |
400000 |
1100-7500 |
/ |
Ф750*320 |
2*7.5 |
| ZTG-500 |
500000 |
1100-7500 |
/ |
Ф750*400 |
2*11 |
| Speed regulation mode -- frequency conversion stepless speed regulation or DC stepless speed regulation |
| Type |
Features |
Application range of welding roller rotator |
| Steel wheel |
Strong bearing capacity and easy to manufacture |
Typically used for heavy duty offshore wind power pipes and work-piece requiring preheat treatment and roller racks rated greater than 60 tons |
| Rubber wheel |
The steel wheel is covered with a rubber wheel, with high friction and stable transmission, suitable for stainless steel pipe fittings |
Generally used for weldments and non-ferrous metal containers under 10 tons |
| Combination wheel |
The steel wheel is combined with the rubber wheel, the bearing capacity is higher than that of the rubber wheel, and the transmission is stable |
Generally used for welding parts of 10~60 tons |
| Track wheel |
The large area of crawler and the weldment are in contact, which is beneficial to prevent the deformation of thin-walled workpieces, and the transmission is stable but the structure is complicated. |
For light-duty, thin-walled and large-diameter weldments and non-ferrous metal vessels |
Product Features
1. Sturdy and durable structure.
Heavy duty vessel welding rotators are made of high-quality steel or high-quality polyurethane rollers and have the strength to withstand heavy loads and harsh welding environments.
2. They provide smooth, even rotation.
Rotators are often equipped with a variable speed control that allows the user to adjust the speed according to the size and weight of the workpiece and ensures that the workpiece rotates evenly for welding.
The welding roller stand is an indispensable tool in the welding industry.
They are designed to provide strong, durable and consistent performance to help welders achieve accurate, quality welding results. Additionally, the arm and roller adjustability and smooth and even rotation make it a versatile device that can handle a variety of welding jobs.
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