60 Tonne High Speed Fully Automated Pipe Moving Type Welding Rotators

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Platform
• Model NO.: HGKZ-60
• Rotaion Speed: 0.1-1rpm
• Voltage: 380V 3p 50Hz
• Welding Turning Rolls Type: Fit up and Adjustable Welding Rotator
• Condition: New
• Composed of: Hydraulic Fit up Rotator and Adjustable Rotator
• Function: Pipe Tank Vessel Welding
• Optional: Welding Manipulator
• Fit up Mode: Hydraulic Welding Rotator
• Rotator Moving: Manual or Electric
• Max Hydraulic Rotator Loadint Weight: 60 T or Customized
• Max Electric Adjustable Welding Rotator: 60 T or Customized
• Lead Time: 30 Days
• Control: Wireless Remote Control 100m Length
• VFD Brand Specifications: Famous Brand
• Bearing: Zwz Bearing
• Adjustable Rotator Quantity: Customized
• Color: Customized
• Walking Wheel Material: 45# Steel Wheel Forgings
• Outer Diameter of Roller: D 800mm
• Transport Package: Standard Packing
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8428909090

Product Description

60 Tonne High Speed Fully automated pipe Moving type welding rotators
The walk -type welding roller rotator has the advantages of moving convenience and free groups such as a fixed welding roller rack.
Especially in the production of large equipment in the wild, it plays a role in installation.
The center distance of the tank rolling wheels of the electric walk -type rolls can be adjusted by itself to adapt to changes in the diameter of the work-piece.
Imported inverter has no level adjustment, wide adjustment range, high accuracy, and large starting momentum.
Hand -controlled box operation is simple, reliable, has a variety of self -protection functions, and can be left in the electrical box.
The control system of the welding turning rolls is connected to achieve linked centralized control control.
With the continuous development of the wind power industry, the needs of welding auxiliary equipment such as rolling racks have also continued to increase.

How dose the hydraulic ligting welding rotator work?
The hydraulic fit up roller turning rolls consists of a set of hydraulic jacking roller frames and a set of walking roller rotator.
Among them, the hydraulic lifting welding roller rotator is composed of two hydraulic cylinder rollers.
The walking roller frame can be matched with the active roller frame and the driven roller frame according to the length of the welding cylinder.
Four cylinders of the hydraulic jacking roller frame telescopically control the center distance of the four welding rollers, so that the tower sitting on it changes the height and the displacement in the horizontal direction, so as to completely fit the tower placed on the walking roller frame.
The rotation of the walking roller rotator is used to drive the rotation of the two towers, so that the tower group pair is completed synchronously, and the operation is completed on the automatic welding equipment, thereby completing the group pair welding of the entire tower body.

Hydraulic roller frame is mainly composed of:
Hydraulic welding rotator base
Driven roller assembly
Hydraulic cylinder
Hydraulic control system

Specification of 250T Hydraulic fit up welding rollers

No.	250T Hydraulic fit up welding rotator(HGKZ60)
1	Specification	2 units driven type
2	Structure	Fixed
3	Loading weight	≥60T
4	For tank range	Φ1500~φ6000mm
5	Roller material	45#Steel forgings
6	Roller diameter	Φ700mm
7	Roller width	300mm
8	Roller center distance adjustment method	Bolt hole step adjustment
9	Group-to-pair adjustment method	Hydraulic adjustment of roller center distance
10	Roller frame configuration hydraulic system	1 station 4 cylinders
11	Group pair adjustment	Hydraulic cylinder up and down
12	Hydraulic cylinder stroke	300mm
13	Working pressure of hydraulic station	16Mpa
14	Hydraulic station motor power	11kw
15	Control	Wireless remote control box
16	Gross weight	About 15 tons

 

Features of Hydraulic fit up welding rotator:

1.Cylinder big heavy welding rotator's main body of the drum adopts 35# cast steel wheel, and the surface is inlaid with vulcanized rubber.
2.When assembling butt welding pipes/tanks/cylinders, the center angle of the them should be between 45°-110°. When it exceeds this range, it can be achieved by adjusting the center distance of the roller seat, and the center distance of the roller seat is adjusted through the screw hole.
3.There is a rail seat under the base of the roller frame, and the roller frame can be firmly fixed on the track by the screws on the side.

Wuxi Lemar Machinery Equipments Co.,Ltd products:
CNC cutting equipment
H beam Box beam steel structure production lines
Complete sets of welding equipment.
Relying on advanced concepts, excellent technology, and exquisite craftsmanship, the company has formed a multi-variety and multi-series product structure.
Our products serve construction machinery, construction machinery, boilers and pressure vessels, steel structures, wind power and other industries, and the products are exported to Southeast Asia, the Middle East, Europe and the United States and many other countries.
Our company has passed ISO90001 quality system certification, ISO14001 environmental system certification