150 Ton Automatic Stainless Steel Welding Rotators for Pressure Vessel

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Gantry
• Model NO.: ZTG-150
• Welding Turning Rolls Type: Self-Adjusting
• Welding Tilter Type: Flexible Combination
• Condition: New
• Model: Ztg 150
• Max Loadimg Weight: 150 T
• Adjustable Mode: Self -Aligned Welding Rotator
• Wheel Quantity: 8 Wheels
• Wheel Material: Rubber or Steel,or Both
• Suitable Diameter of Tank: 110-6000mm
• Steel Wheel Diameter: 600mm
• Steel Wheel Width: 280mm
• Linear Speed: 6-60m/H
• Power: 7.5 Kw
• Warranty: 1 Year
• Color: Customized
• Input Voltagge: 380-600V
• Used for: Pipe Tank Welding Rotator
• Lead Time: 20 Days
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8428909090
• Package Size: 250.00cm * 220.00cm * 75.00cm
• Package Gross Weight: 1100.000kg

Product Description

Welding rotator roller rotator is widely used in wind power, pressure vessel, petrochemical industry, pipeline, steel structure, boiler, shipbuilding, surfacing transformation and other industries.

Welding rotator is driven by double reducer and double motor, with strong driving force.

Adopt high-quality speed governor with frequency converter, and the performance is reliable.

Self adjustable welding rotator can be lengthened according to customer requirements, and can be made into various variants such as walking type, screw adjustment type, lifting type, and tilting type.

Specifications:
 

Model	ZTG-150 Adjustable welding rotator
Max loading	150000 KG
Tank pipe diameter	1100-6000 mm
Motor power	7.5 kw
Wheel diameter	600 mm
Wheel width	280 mm
Power	380V or Customized
Rotator size	3300*860*1785 mm
Speed mode	Electromagnetic stepless speed regulation

 
We have an extensive range of robust and reliable rotators, turning rolls and pipe rollers available

Roller racks are widely used, generally divided into long-axis roller racks and combined welding rotator.

The self-adjusting welding roller frame belongs to the combined roller frame.

The Self aligned welding turning rotator is composed of an active roller frame and a driven roller frame, which can be combined arbitrarily according to the weight and length of the workpiece (pipe, tank) when used.

Therefore, self adjustable welding rotator is convenient and flexible to use, and has stronger adaptability to welding parts, and is currently the most widely used structure of roller frames.
 

 

Features:

1. The roller frame is mainly composed of four parts: active frame / driven frame / control box / manual control box

2. The active frame is composed of motor/reducer/base/roller and roller bracket. The roller welding rotator is driven by a three-phase asynchronous motor with frequency modulation by a frequency converter.
After the reducer is decelerated, the roller drives the workpiece to realize speed control. 

3.The driven frame is composed of a reducer/roller and a roller bracket/base

4.Advanced frequency conversion control unit of pipe welding rotator is used in the control box, which is composed of control circuit board/frequency converter/contactor/air switch, control transformer and other components.

 

5. The control function buttons of the whole machine are designed on the manual control box, and the current motor running frequency is digitally displayed on the manual control box, and the current welding speed can be adjusted indirectly through the potentiometer, and the welding speed can also be preset adjusted.

6. The Self-adjustable rotator has been powered on and debugged when it leaves the factory.
If the user finds that the speed is out of control or intermittent operation occurs, he can check whether the internal program of the inverter has been changed, and check the inverter function table to set the required functions.

 

Welding roller frame installation instructions:

The master/slave roller frame of this machine must be installed on the same plane and the same horizontal centerline.
The specific requirements and adjustment methods of welding turning rolls are as follows:
1. Allowable error of installation ground flatness: 0.2/1000mm
2. Place the main-slave frame on an appropriate level as required, and use a ruler to test whether the diagonal length of the main-slave roller frame is equal, with an error of ±2mm
3. During normal operation, the roller frame must be in contact with four wheels. If only two wheels are in contact with the workpiece, the weight of the workpiece must be reduced by 50%.
4. The maximum length of the workpiece is 6 meters. If the length exceeds the specified length, two roller racks are required, and the active rack is placed in the middle.