Automated Tank Welding Manipulators Combined with Turning Rolls

• Customization: Available
• Type: Welding Manipulator
• Structure: Platform
• Model NO.: HJ-3030
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Flexible Combination
• Condition: New
• Function: Column Boom Welding Manipulator
• Welding Material: Stainless Steel Carbon Iron Aluminum
• Lifting Stroke: 3000mm
• Telescopic Stroke: 3000mm
• Speed Regulation Mode of Wishbone: Frequency
• Lifting Speed: 450-1000mm/Min
• Telescopic Speed: 100-1000mm/Min
• Welding Mode: TIG MIG Saw
• Lead Time: 20 Days
• Optional: Welding Positioner/Welding Rotator
• Welding Rotator: Adjustable Welding Rotator/Self-Adjustable Welding
• Colour: Customized
• Allowable Large Load in Front of Cross a: Customized
• Load Weight of Welding Rotators: Customized
• Warranty: 1 Year
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8515319900
• Production Capacity: 1000 PCS/Year

Product Description

Automated Tank welding manipulators combined with turning rolls
Wuxi Lemar Machinery Equipment Co., Ltd is an intelligent manufacturing system integrating R&D, design, and Wuxi Lemar Welding Equipment Co., Ltd. is a well-known domestic enterprise that has produced steel structure equipment and complete sets of welding equipment.
Welding manipulator is suitable for all kinds of circular welding and longitudinal seam welding.
It has the advantages of advanced technology, reliable quality and simple operation.
The welding manipulator (hereinafter referred to as the manipulator) is mainly composed of beams, drag chains, lifting systems, columns, sliding seats, machine heads and carriages, workstation controllers, hand operators, etc.
The basic composition and configuration are determined according to customer requirements.
Specifications: 

Technical parameters/model	HJ1010-3030	HJ4040		HJ5050	HJ6060	HJ7070-8080	HJ9090-120120
Structure type	Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation
Lifting stroke (mm)	1500-3000	4000		5000	6000	7000-8000	9000-12000
Telescopic stroke (mm)	1500-3000	4000		5000	6000	7000-8000	9000-12000
Speed regulation mode of wishbone	Frequency
Lifting speed	450mm/min		1000mm/min
Telescopic speed (mm/min)	100-1000mm/min
Small distance between the lower edge of the cross arm and the track surface (mm)		1100 (mobile rotary) 950 (fixed rotary)				1118 (mobile rotary) 1170 (fixed rotary)
Allowable large load in front of cross arm (kg)	100	200				300
Column rotation	±180°
	0.36rpm or manually
	2000
trolley walking	1200	2000		2200			2500
Inner gauge of trolley (mm)	Manual and pneumatic 2 options
locking mechanism	Wired Hand Control Box
Remote control box cable power supply	220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ
power supply	Gas shielded welding, mig welding, tig welding
	Gas shielded welding is suitable for plate thickness ≥ 3mm. The main applicable materials are: carbon steel stainless steel aluminum plate
	Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high.

Features of Wuxi Lemar manufacturer Welding manipulators: 
1)The welding head is installed on one end of the beam, which can be lifted up and down and stretched left and right.
2)The column is installed on the trolley through the rotary table, so the column can rotate ±180 degrees.
3)The expansion and contraction of the beam is controlled by frequency conversion, the speed is stable without crawling, and the downward deflection is small after extending.
4)Cooperating with various welding displacement equipment, it can weld the circular seams, longitudinal seams, and spiral seams inside and outside the rotary body, as well as surfacing welding on the inner and outer surfaces.
5)Widely used in boilers, pressure vessels, pipelines, shipbuilding and other manufacturing industries.

Self-adjusting roller rotator:
The self-adjusting roller frame is equipped with two sets of main and auxiliary machines, namely the active roller frame and the passive roller frame.
Each group of self-adjusting series of active and passive frames has four rollers. make. Durable, no vibration during use.

The operation of the active roller frame is driven by the speed regulating motor synchronously through two worm gear reduction boxes, and the speed regulating controller is used to realize no speed change.

Adjustable roller rotator:
The adjustable roller rotator is a displacement machine that uses the friction between the active roller and the weldment to drive the weldment to rotate.

Only one roller part of the adjustable roller frame is the active roller part, and the other is the driven roller part.

The drive device adopts a variable frequency speed regulation motor, which drives the roller parts through the reducer to drive the welding parts for welding and rotation.

The adjustment of the distance between the roller parts in each roller frame is done manually using set bolts according to the welding conditions.

Lemar other machines:
H beam PEB Production machines
Box beam Assembly Welding straightening machines
SAW TIG MIG Welding machines
CNC Cutting Plasma Flame machines
Welding positioner
Etc.