High Efficiency Box Beam Steel Structure Electro-Slag Welding Machine

• Customization: Available
• Cooling Way: Water Cooling
• Frequency Range: High Frequency
• Model NO.: RS-12
• Type: Fuse Esw Welding
• Electroslag Welding Principle: Liquid Slag Produces Resistive Heat
• Classification: Wire Electroslag Welding, Plate Electroslag Weldin
• Welding Beams Thickness: More Than 30mm
• Submerged Arc Welding Machine Suitable: Less Than 30mm
• Weldable Joints: Butt Joints, T-Joints, Corner Joints and Cross Joi
• Electroslag Slag Pool Temperature: 1600~2000 Degree
• The Angle Between The Vertical Line Betw: Less Than 30 Degree
• Purpose: for Thick Plate Splicing
• Welding Range: for Welding of Steel or Iron-Based Alloys
• Voltage: 380~440V
• Rail Width: 1.5m
• Cantilever Trolley Travel: Customized
• Exported to: Russia,India,Dubai,Pakistan,Kuwait,etc
• Applicable Wire Diameter: 1.6mm
• Applicable Box Beam Length: 15m
• Transport Package: Containers
• Specification: Customized
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8515319900
• Production Capacity: 1000 PCS/Year

Product Description

Electroslag welding (ESW) is a highly productive equipment for Box beam Welding seam between the bottom plate and cover plate (that is, the Flange plate) of the box beam and the inner rib plate.

Specifications:

Model	XD12
Suitable for material	Low carbon steel, low alloy steel, medium carbon steel, refractory steel, etc.
Function	Welding at the diaphragm of the box beam
Applicable workpiece cross-sectional size	300×300~×1500mm
Applicable workpiece length	4000-15000mm
Trolley travel speed	6m/min
Trolley gauge	1000mm(customized)
Welder	Chinese zhenzhong or Lincoln, USA(optional)

The working process of box beam melting nozzle type electroslag welding machine or wire-level electroslag welding machine:

1. In order to make the internal partition of the box beam (column) and the surrounding of the box more tightly welded, when assembling the partition, the space required for vertical electroslag welding is reserved between the partition and the surrounding.
2. Lift the bottomed box column to the cantilever electroslag welding frame by crane
3. The water-cooled fuse tube is adjusted vertically to the welding part of the workpiece by the micro-adjustment mechanism hanging on the cantilever frame
4. Equipped with a horizontal swing device, the swing amplitude of the electroslag welding of the Box beam can be set according to the size of the molten pool - the welding work of vertical electroslag welding is performed on the reserved hole of the workpiece, and the cantilever frame can be used in the length direction of the workpiece. Walk anywhere. (The customer at this station needs to make a self-made workpiece support, and the drawings are provided by our Box beam electroslag welding machine manufacturer).




The electroslag welding machine used for the bottom plate and cover plate (wing plate) of the box beam and the inner rib plate is divided into 2 welding processes: seam melting nozzle electroslag welding machine and wire electrode electroslag welding machine, so how to choose ?
Please see the picture below:
 

No.	Item	Seam melting nozzle electroslag welding machine	Wire electrode electroslag welding machine
1	Purchase cost	Low	High
2	Cost in use	High	Low
3	Maintenance costs	Low	Lower
4	Productivity	Low	High
5	Attributes	Little	More
6	Welding gun water cooling	No need	Need
7	System complexity	Simple	Complex
8	Operability	Simple	Complex
9	Welding cost	Taking a 500*500-900mm box beam as an example, the welding cost of the fuse electroslag welding machine is about 5% lower than that of the melting tip electroslag welding machine.

Box beam Fused wire electroslag welding machine scope of supply:

Inner rib electroslag welding machine host
welding arm
Electric control box
Operation box
Hanging brackets and pulleys
Welding cable
Welding power source
Wire feeder

Random spare parts:
 

No.	Name	Quantity	Note
Electrical device	Intermediate relay	2	AC36V
Electrical device	Power switch button	2
Technical documents	Instruction manual (including electrical schematic diagram) certificate, electroslag welding manual	1

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