3D D28 Welding Platform Flexible Welding Workstation is an industrial-grade large modular welding workstation, designed with D28 standard hole system, specially developed for heavy welding manufacturing, large structural parts assembly and high-precision metal processing. The 2000×3000mm large table can meet the processing needs of large workpieces such as ships, engineering machinery, bridge steel structures, etc.
Key Parameters and Specifications
Workbench Size: 2000mm (width) × 3000mm (length)
Table Thickness: 25-50mm High-strength alloy steel
Aperture System: D28 standard hole (28±0.01mm)
Hole spacing accuracy: ±0.03mm
Material Grade: S355J2G3 European Standard Steel
Surface Treatment: Deep Nitriding (0.3mm) Hardness HRC55-60
Static Load: 15 tons (evenly distributed)
Dynamic Load :8 tons (impact load)
1-side welding tables 5-side welding tables
D28 3D Welding Table
5-side welding tables
Material:a. HT300 casting, b. Q355 steel plate welding, c. High hardness steel plate welding, d. Stainless steel plate welding.
Aperture:A=φ28.065--φ28.149mm.
Hole spacing:L1=100±0.05mm.
Engraving:Graduation line spacing W1=100±0.05mm.
Flatness:0.1/1000mm.
Verticality:0.1/200mm.
Roughness:Ra3.2.
Load-bearing:Standard type: 2T, frame type: 5T.
Hardness:Material body hardness.
Industry application solutions of
3D D28 Welding Platform Flexible Welding Workstation
(1) Shipbuilding field
Hull segment welding positioning
Deck component pre-assembly
Maximum support for 50 tons of component positioning
(2) Energy equipment manufacturing
Wind turbine tower ring seam welding
Nuclear power pressure vessel assembly
High temperature resistant special clamp solution
(3) Rail transit
High-speed rail body assembly welding
Bogie positioning adjustment
Special anti-deformation process solution
Advantages of use 3D D28 Welding Platform Flexible Welding Workstation
✓ Improve efficiency: reduce the production time of traditional welding tools
✓ Reduce costs: one system can adapt to a variety of products, reducing the investment in special tools
✓ Stable quality: ensure welding position accuracy and reduce deformation
✓ Flexible and adjustable: quickly adapt to product changes and process adjustments
Give you more choices---Our related product link for you!
√ Wuxi Lemar Machinery Equipments Co., Ltd. is a high-tech enterprise specializing in automated welding equipment and H-beam equipment. Our company has developed a series of professional equipment such as CNC cutting equipment, Beveling equipment, welding equipment, etc.
√ On the basis of continuously absorbing advanced technologies and processes domestic and abroad,our products are widely used in pressure vessels, petrochemicals, power stations, heavy machinery, ships, steel structure buildings and other industries.Most of the products have reached advanced international levels.
√ Lemar Machinery has won the praise of users with the corporate spirit of "motivational and enterprising, honest and trustworthy", and is wi ling to work hand in hand with friends from all walks of life to realize its vision.
How to use a 3D D28 Welding Platform Flexible Welding Workstation for better and quicker woking?
1.Consider the characteristics of the workpiece: select appropriate platform model according to the size, shape and weight of the workpiece. For example, D16 series platforms are often used for sheet metal and small steel structures, while D28 series platforms are often used for large steel structures and heavy machinery industry.
2.Selecting the Platform Structure: Flexible welding platforms are categorized into three main series based on their structural types: hole system combination fixtures, slot system combination fixtures, and combination punches. The slot system combination fixtures are available in three sizes: 16mm, 12mm, and 8mm, corresponding to large, medium, and small combination fixtures, respectively. Choose the appropriate structural type based on your specific requirements.
3.Select the right material and manufacturing process: Choose a platform produced by a regular manufacturer to ensure that the material meets national standards (such as cast iron HT200-300) and that the manufacturing process is excellent. Pay attention to checking the hardness of the working surface of the platform, which should be HB170-240 and has been properly heat-treated to ensure its stability and durability.
4.Consider the platform's scalability and adaptability: Evaluate whether the platform can be extended by adding support components (such as U-shaped square boxes, L-shaped square boxes, or angle iron supports) to accommodate larger workpieces. Assess whether the platform can be easily assembled and combined according to the shape and size of the workpiece.
Shipping & Support
✓ FOB/CIF terms available
✓ DDU/DDP shipping to 50+ countries
✓ Trade assurance through PICC/Country bank
Maintenance
✓ Regularly clean the table to prevent welding slag accumulation
✓ The hole system needs to be lubricated regularly to prevent rust
✓ Avoid overloading
✓ When not in use for a long time, apply anti-rust oil for protection
3D D28 Welding Platform Flexible Welding Workstation represents the highest level of current welding tooling technology, especially suitable for high-end manufacturing fields such as aerospace, large equipment, and marine engineering. Its modular design can be expanded with the increase of enterprise production capacity
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3D D28 Welding Platform Flexible Welding Workstation is an industrial-grade large modular welding workstation, designed with D28 standard hole system, specially developed for heavy welding manufacturing, large structural parts assembly and high-precision metal processing. The 2000×3000mm large table can meet the processing needs of large workpieces such as ships, engineering machinery, bridge steel structures, etc.
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