Flexible Welding Platforms for Automated Manufacturing is a highly adaptable tooling system designed for modern intelligent manufacturing (such as robot welding, laser processing, assembly inspection). It adopts a large-size table of 1500mm×3000mm and is equipped with a D28 (28mm diameter) standard positioning hole system, which is suitable for high-precision and high-efficiency welding and assembly of medium and large workpieces.
Core features
(1) Modular large-size design
Table size: 1500mm (width) × 3000mm (length), providing a larger working area, suitable for welding frames, racks, large sheet metal parts, etc.
D28 hole system:
The table is covered with 28mm diameter positioning holes (standard spacing 100mm), with a tolerance of ±0.05mm, ensuring high repeatability.
Compatible with M12 bolts, quick clamps, and positioning pins, supporting multi-directional fixing.
Material and treatment:
High-strength structural steel (such as Q355) with strong deformation resistance.
Surface treatment options include quenching and hardening, galvanizing, and plastic spraying to improve wear resistance and rust resistance.
(2) Automated production adaptation
Robot welding integration: Can be used with industrial robots to achieve fully automatic welding and handling.
Flexible manufacturing support:
Through pneumatic/hydraulic clamps and servo positioning modules, rapid changeover (SMED) is achieved to adapt to multi-variety production.
Optional visual positioning system and laser tracker can be used to improve welding accuracy.
(3) High load-bearing capacity and stability
Static load-bearing capacity: usually 5~10 tons (depending on the structural design), suitable for heavy workpieces.
Shockproof design: thickened table (30~50mm) + reinforced rib structure to reduce the impact of welding vibration.
1-side welding tables 5-side welding tables
Main application scenarios of
Flexible Welding Platforms for Automated Manufacturing
√ New energy vehicles: battery pack frame and motor housing welding.
√ Engineering machinery: assembly of excavator booms and crane trusses.
√ Rail transit: welding of subway/high-speed rail car parts.
√ Shipbuilding: assembly of small hull sections.
√ Energy equipment: welding of wind turbine bases and pressure vessels.
Advantages
✓ Improve efficiency: reduce the production time of traditional welding tools
✓ Reduce costs: one system can adapt to a variety of products, reducing the investment in special tools
✓ Stable quality: ensure welding position accuracy and reduce deformation
✓ Flexible and adjustable: quickly adapt to product changes and process adjustments
Give you more choices---Our related product link for you!
√ Wuxi Lemar Machinery Equipments Co., Ltd. is a high-tech enterprise specializing in automated welding equipment and H-beam equipment. Our company has developed a series of professional equipment such as CNC cutting equipment, Beveling equipment, welding equipment, etc.
√ On the basis of continuously absorbing advanced technologies and processes domestic and abroad,our products are widely used in pressure vessels, petrochemicals, power stations, heavy machinery, ships, steel structure buildings and other industries.Most of the products have reached advanced international levels.
√ Lemar Machinery has won the praise of users with the corporate spirit of "motivational and enterprising, honest and trustworthy", and is wi ling to work hand in hand with friends from all walks of life to realize its vision.
How to use a Flexible Welding Platforms for Automated Manufacturing for better and quicker woking?
1.Consider the characteristics of the workpiece: select appropriate platform model according to the size, shape and weight of the workpiece. For example, D16 series platforms are often used for sheet metal and small steel structures, while D28 series platforms are often used for large steel structures and heavy machinery industry.
2.Selecting the Platform Structure: Flexible welding platforms are categorized into three main series based on their structural types: hole system combination fixtures, slot system combination fixtures, and combination punches. The slot system combination fixtures are available in three sizes: 16mm, 12mm, and 8mm, corresponding to large, medium, and small combination fixtures, respectively. Choose the appropriate structural type based on your specific requirements.
3.Select the right material and manufacturing process: Choose a platform produced by a regular manufacturer to ensure that the material meets national standards (such as cast iron HT200-300) and that the manufacturing process is excellent. Pay attention to checking the hardness of the working surface of the platform, which should be HB170-240 and has been properly heat-treated to ensure its stability and durability.
4.Consider the platform's scalability and adaptability: Evaluate whether the platform can be extended by adding support components (such as U-shaped square boxes, L-shaped square boxes, or angle iron supports) to accommodate larger workpieces. Assess whether the platform can be easily assembled and combined according to the shape and size of the workpiece.
Shipping & Support
✓ FOB/CIF terms available
✓ DDU/DDP shipping to 50+ countries
✓ Trade assurance through PICC/Country bank
Typical application cases
✓ Automotive industry: A new energy vehicle company uses this platform to weld battery trays, and the cycle time is increased by 30%.
✓ Heavy machinery: used for excavator boom welding, positioning error <0.3mm.
✓ Aerospace: High-precision assembly of aircraft landing gear components.
Flexible Welding Platforms for Automated Manufacturing is an ideal solution for automated manufacturing. It has large size, high precision and strong compatibility, and is particularly suitable for efficient welding and assembly of medium and large workpieces. Its modular design can flexibly adapt to the needs of future production line upgrades and is one of the core equipment of smart factories in the era of Industry 4.0.
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Flexible Welding Platforms for Automated Manufacturing is a highly adaptable tooling system designed for modern intelligent manufacturing (such as robot welding, laser processing, assembly inspection). It adopts a large-size table of 1500mm×3000mm and is equipped with a D28 (28mm diameter) standard positioning hole system, which is suitable for high-precision and high-efficiency welding and assembly of medium and large workpieces.
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