3D Flexible Modular Welding Table For Welding Station
3D Flexible Modular Welding Table For Welding Station is a high - end integrated system designed for modern welding workshops. It upgrades the traditional welding table into a complete production unit, incorporating four functional modules: welding positioning, workpiece clamping, process assistance, and intelligent control. This system is particularly suitable for intelligent manufacturing environments that require high - precision and high - repeatability welding operations.
| Aspect |
Cast Iron |
Q355 (Structural Steel) |
| Material Category |
Iron-carbon alloy with high carbon content (2-4%), produced by casting. |
Low-alloy high-strength structural steel (GB/T 1591-2018), produced by rolling/forging. |
| Common Types |
Gray Iron, Ductile Iron. |
Replaces the old grade Q345. |
| Key Composition |
High carbon (2-4%), high silicon (1-3%), low manganese (0.1-1%). |
Low carbon (≤0.24%), low silicon (≤0.55%), manganese (1.0-1.6%), with microalloys (Nb, V, Ti). |
| Mechanical Properties |
- Tensile Strength: 120-400 MPa (low) |
- Tensile Strength: ≥355 MPa (actual: 470-630 MPa) |
| - Brittle, low toughness |
- High toughness, impact resistance |
| - High hardness (HB 150-300) |
- Moderate hardness (HB 130-180) |
| - Poor weldability. |
- Excellent weldability. |
| Manufacturing Process |
Casting (molten metal poured into molds). Ideal for complex shapes. |
Hot/cold rolling, forging. Easy to cut, weld, and machine. |
| Applications |
Engine blocks, machine tool bases, pipes, cookware (e.g., cast iron pans). |
Structural frameworks (buildings, bridges), ships, pressure vessels, machinery. |
| Advantages |
Cost-effective, wear-resistant, good vibration damping. |
High strength-to-weight ratio, ductile, suitable for dynamic loads. |
| Limitations |
Brittle, difficult to machine post-casting. |
Requires corrosion protection in harsh environments. |
D16 3D Welding Table
Material:a. HT300 casting, b. Q355 steel plate welding, c. High hardness steel plate welding, d. Stainless steel plate welding.
Aperture:A=φ16.065--φ16.149mm.
Hole spacing:L1=50±0.05mm.
Engraving:Graduation line spacing W1=50±0.05mm.
Flatness:0.1/1000mm.
Verticality:0.05/200mm.
Roughness:Ra3.2.
Load-bearing:Standard type: 2T, frame type: 5T.
Hardness:Material body hardness.
D28 3D Welding Table
Material:a. HT300 casting, b. Q355 steel plate welding, c. High hardness steel plate welding, d. Stainless steel plate welding.
Aperture:A=φ28.065--φ28.149mm.
Hole spacing:L1=100±0.05mm.
Engraving:Graduation line spacing W1=100±0.05mm.
Flatness:0.1/1000mm.
Verticality:0.1/200mm.
Roughness:Ra3.2.
Load-bearing:Standard type: 2T, frame type: 5T.
Hardness:Material body hardness.
3D Flexible Modular Welding Table For Welding Station
Typical applications
Automobile body welding:
Welding of doors, hoods and other covering parts
Body frame welding
Chassis component welding
Other application areas:
Aerospace component welding
Railway vehicle manufacturing
Large mechanical equipment welding
1.Modular Quick Changeover
The second - level installation of fixtures and positioning pins is achieved through the standard hole system, reducing the die - changing time by 80%.
Supports three - dimensional space combination (such as vertical brackets expanding the vertical working surface).
2. High Rigidity and Anti - Deformation
The tabletop thickness is 100 - 200mm. The static load can reach 2 tons/m² for D16 and 10 tons/m² for D28.
High - temperature resistant design (locally withstands 600ºC instantaneously).
3. Compatible with Automation
Integrated with robot welding arms and visual positioning systems (the RFID fixture identification module needs to be selected).
√ Wuxi Lemar Machinery Equipments Co., Ltd. is a high-tech enterprise specializing in automated welding equipment and H-beam equipment. Our company has developed a series of professional equipment such as CNC cutting equipment, Beveling equipment, welding equipment, etc.
√ On the basis of continuously absorbing advanced technologies and processes domestic and abroad,our products are widely used in pressure vessels, petrochemicals, power stations, heavy machinery, ships, steel structure buildings and other industries.Most of the products have reached advanced international levels.
√ Lemar Machinery has won the praise of users with the corporate spirit of "motivational and enterprising, honest and trustworthy", and is wi ling to work hand in hand with friends from all walks of life to realize its vision.
For more details or custmized welding table ,pls feel free to contact us ,thanks!
Request Custom Quote
Complete the configuration wizard or speak with our sales engineers
Selection and Usage Suggestions
1. Selection Principles
Precision First: Choose D16 (such as for the assembly of laser - cut parts).
Heavy - load Requirements: Choose D28 (such as for the welding of hydraulic press frames).
2. Maintenance Key Points
Regularly clean the oil stains inside the holes with alcohol to avoid fixture loosening.
For heavy workpieces, the load should be evenly distributed to prevent local deformation.
Q: What's the lead time for custom configurations?
A: Standard units ship in 3-5 business days. Custom builds require 2-3 weeks for production.
Q: Do you provide on-site installation?
A: Yes, our certified engineers offer global installation and calibration services.
Q: What warranty coverage is included?
A: 1-year limited warranty on mechanical components.
Shipping & Support
✓ FOB/CIF terms available
✓ DDU/DDP shipping to 50+ countries
✓ Trade assurance through PICC/Country bank
3D Flexible Modular Welding Table For Welding Station represents the highest level of current welding tooling technology. Through the deep integration of mechanical, electrical, and software systems, it has achieved a transformation from a single tooling device to an intelligent production node. It is particularly suitable for industries with strict requirements for welding quality, such as new energy vehicles and high - end equipment, and is the core equipment for building a digital welding workshop.
Enhance Your Welding Capabilities With Our 3D Flexible Modular Welding Table For Welding Station !
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