With the development of the steel structure market, box columns (BOX) are used more and more in bridges, power stations, boilers, high-rise buildings and other fields.
Box beam production lines include:
CNC cutting machine
Box beam beveling milling machine
Web Flange Inner Bulkhead Assembly
U-shaped steel assembly machine
BOX Beam assembly machine
Electroslag welding machine
BOX Beam Submerged Arc Welding Machine
(CNC) face milling machine
Shot blasting machine, etc.
In addition, since box-type columns are generally large and heavy, we add conveyor raceways, steel shifting, steel shifting machines, and hydraulic tilting equipment to realize partial automation of the production process.
The box beam electroslag welder can be made into Gantry type electroslag welder and cantilever electroslag welder according to user requirements.
Specifications:
Name |
Specification |
Trolley gauge |
1000mm |
Applicable box beam size (width) |
300-1500mm |
Applicable box beam size (height) |
300-1500mm |
Applicable box beam length |
4000-15000mm |
Cantilever trolley travel |
Arranged according to the effective stroke of 15 meters |
The maximum moving speed of the cantilever trolley |
3m/min |
Applicable wire diameter |
1.6mm |
Water cooling system flow |
8 L/min |
Water cooling system head |
10 m |
Walking motor power |
6m/min |
Total power of the whole machine (excluding welding power source) |
2 KW |
Electroslag welding machine |
Lincoln or Zhenzhong China |
Head fine-tuning mechanism |
Contains a swinging device |
The box beam electric fuse electroslag welding uses a special conductive tube. During the welding process, the welding wire is continuously fed into the conductive tube for continuous improvement.
Features of fuse-type electroslag welding:
1)Conductive tubes must be continuously improved during the welding process. The structure of the electroslag welding part is complex, and the structure of the conductive tube itself is also relatively complex, which makes the equipment cost much higher than that of the meltblown type.
2)The conductive tube does not melt during the welding process and can be used multiple times, reducing the cost of use.
3) When welding with a thin welding wire of φ1.6mm, the current density of the welding wire increases, the melting speed of the welding wire is accelerated, and the welding efficiency is improved.
Scope of supply
Name |
Details |
Qty |
host |
Cantilever electroslag welding machine trolley base, column, cross arm, motor, reducer, skateboard mechanism, welding arm, ladder, etc. |
1set |
welding arm |
Including welding arm, rack |
2pcs |
Electric control box |
Contactors, relays, circuit breakers, transformers, etc. |
1pcs |
Operation box |
Buttons, Indicators, Switches, etc. |
1pcs |
Hanging parts |
Hanging wire bracket, pulley |
1pcs |
welding cable |
According to the track length of 15 meters, the effective stroke wiring (national standard 120 square meters) |
1set |
welding power source |
Chengdu Zhenzhong MZ-1000B power supply, ZHS wire electrode welding torch + welding torch swing mechanism + cooling water tank |
2sets |
Wire feeder |
|
2pcs |
Random spare parts:
No. |
Name |
Quantity |
Note |
Electrical device |
Intermediate relay |
2 |
AC36V |
Electrical device |
Power switch button |
2 |
|
Technical documents |
Instruction manual (including electrical schematic diagram) certificate, electroslag welding manual |
1 |
|
Electroslag welding machine manufacturers/factory/customized
H beam Assembly machine with spot welding
H beam gantry type submerged arc welding machine
H beam flange hydraulic straightening machine
Box beam production line machines
CNC Flame Multi-head Strip Cutting Machine
Automatic Welding Positioner
Welding Positioner
Automatic Circular Straight Seam Welding Machine
Automated Linear Seam Welding Machine