1000*2000 D28 Series 3D Clamping System Work Function Tables
Basic Specifications and Parameters
• Dimensions: 1000mm × 2000mm (suitable for machining medium to large workpieces, providing a larger working area).
• Hole System Standards:
D28 Series: Standard hole array with a 28mm pitch, and the hole diameter is usually φ28mm (compatible with M16 bolts).
Hole Depth: Generally 30 - 50mm to ensure the fixture is firmly locked.
• Materials:
Tabletop: High-strength cast iron (HT250/HT300) or pre-hardened alloy steel (such as S355JR), with strong anti-deformation ability.
Surface Treatment: Precision grinding (roughness Ra≤1.6μm), and options of galvanizing, blackening, or anti-rust spraying are available.
• Load-bearing Capacity: The static load is usually ≥ 5 tons, and the dynamic load (welding vibration) is ≥ 2 tons.
Aspect |
Cast Iron |
Q355 (Structural Steel) |
Material Category |
Iron-carbon alloy with high carbon content (2-4%), produced by casting. |
Low-alloy high-strength structural steel (GB/T 1591-2018), produced by rolling/forging. |
Common Types |
Gray Iron, Ductile Iron. |
Replaces the old grade Q345. |
Key Composition |
High carbon (2-4%), high silicon (1-3%), low manganese (0.1-1%). |
Low carbon (≤0.24%), low silicon (≤0.55%), manganese (1.0-1.6%), with microalloys (Nb, V, Ti). |
Mechanical Properties |
- Tensile Strength: 120-400 MPa (low) |
- Tensile Strength: ≥355 MPa (actual: 470-630 MPa) |
- Brittle, low toughness |
- High toughness, impact resistance |
- High hardness (HB 150-300) |
- Moderate hardness (HB 130-180) |
- Poor weldability. |
- Excellent weldability. |
Manufacturing Process |
Casting (molten metal poured into molds). Ideal for complex shapes. |
Hot/cold rolling, forging. Easy to cut, weld, and machine. |
Applications |
Engine blocks, machine tool bases, pipes, cookware (e.g., cast iron pans). |
Structural frameworks (buildings, bridges), ships, pressure vessels, machinery. |
Advantages |
Cost-effective, wear-resistant, good vibration damping. |
High strength-to-weight ratio, ductile, suitable for dynamic loads. |
Limitations |
Brittle, difficult to machine post-casting. |
Requires corrosion protection in harsh environments. |
D28 5-side welding tables
Material:a. HT300 casting, b. Q355 steel plate welding, c. High hardness steel plate welding, d. Stainless steel plate welding.
Aperture:A=φ28.065--φ28.149mm.
Hole spacing:L1=100±0.05mm.L2=100±0.05mm.
Engraving:Graduation line spacing W1=100±0.05mm.
Flatness:0.1/1000mm.
Verticality:0.1/200mm.
Roughness:Ra3.2.
Load-bearing:Standard type: 2T, frame type: 5T.
D28 mm |
D16 mm |
800*1000*200 |
1500*1500*200 |
2000*5000*200 |
800*1000*100 |
1500*1500*100 |
800*1200*200 |
1500*2000*200 |
2500*4000*200 |
800*1200*100 |
1500*2000*100 |
1000*1000*200 |
1500*2500*200 |
3000*3000*200 |
1000*1000*100 |
1500*2500*100 |
1000*1200*200 |
1500*3000*200 |
3000*4000*200 |
1000*1200*100 |
1500*3000*100 |
1000*1500*200 |
1500*4000*200 |
|
1000*1500*100 |
|
1000*2000*200 |
2000*2000*200 |
|
1000*2000*100 |
|
1000*3000*200 |
2000*2500*200 |
|
1000*3000*100 |
|
1200*1200*200 |
2000*3000*200 |
|
1200*1200*100 |
|
1200*2400*200 |
2000*4000*200 |
|
1200*2400*100 |
|
Request Custom Quote
Complete the configuration wizard or speak with our sales engineer
Typical application scenarios
• Industry:
Heavy machinery welding, rail transit component assembly, shipbuilding, energy equipment (such as wind power towers).
• Processing types:
Multi - position welding of large - scale structural components, precise component alignment, inspection fixture platforms.
• Advantageous cases:
When welding trusses, multiple support points are quickly fixed through the D28 hole system to avoid thermal deformation.
Frequently Asked Questions
• Q: Can the D28 hole system be compatible with other standard fixtures?
A: It can be adapted through an adapter plate (such as D28 to D16), but the loss of rigidity needs to be considered.
• Q: Is foundation fixing required?
A: For processing heavy workpieces, fixing (chemical anchor bolts or embedded steel plates) is recommended. For light - duty use, shock - absorbing feet can be equipped.
• Modular 3D Clamping System:
Achieve 360° multi - angle positioning through the D28 hole array, supporting vertical, horizontal, and inclined clamping.
Compatible with standard fixtures (such as clamps, locating pins, angle adjustment blocks).
• High - Rigidity Structure:
Box - type welded base or rib - reinforced design to reduce vibration and deformation, with flatness ≤ 0.1mm/m².
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• Extended Flexibility:
Multiple units can be spliced (connected by locating pins or bolts), and customized T - slots or vacuum adsorption functions are supported.
• Quick Changeover:
Use quick - release handles or hydraulic fixtures to shorten the tooling adjustment time (typical changeover time < 5 minutes).
√ Wuxi Lemar Machinery Equipments Co., Ltd. is a high-tech enterprise specializing in automated welding equipment and H-beam equipment. Our company has developed a series of professional equipment such as CNC cutting equipment, Beveling equipment, welding equipment, etc.
√ On the basis of continuously absorbing advanced technologies and processes domestic and abroad,our products are widely used in pressure vessels, petrochemicals, power stations, heavy machinery, ships, steel structure buildings and other industries.Most of the products have reached advanced international levels.
√ Lemar Machinery has won the praise of users with the corporate spirit of "motivational and enterprising, honest and trustworthy", and is wi ling to work hand in hand with friends from all walks of life to realize its vision.
Q: What's the lead time for custom configurations?
A: Standard units ship in 3-5 business days. Custom builds require 2-3 weeks for production.
Q: Do you provide on-site installation?
A: Yes, our certified engineers offer global installation and calibration services.
Q: What warranty coverage is included?
A: 1-year limited warranty on mechanical components.
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Enhance Your Welding Capabilities Today With Our 1000*2000 D28 Series 3D Clamping System Work Function Tables!