| Customization: | Available |
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| Type: | Welding Manipulator |
| Structure: | Platform |
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Pressure vessels Welding manipulators Automatic submerged arc welding machine
Why is there a welding operation manipulator?
Wuxi Lemar Machinery Equipments manufactures welding operation manipulators equipment, especially suitable for argon arc welding or submerged arc welding of containers of various sizes and diameters.
In the process of welding containers, there are many containers that still need to be welded after the flange is welded, but only a small-caliber inlet is left at the flange port.
When welding is required, the worker enters the container through the inlet for manual welding.
Additional personnel are required to cooperate with the welding. Such a welding method is time-consuming and laborious, and because the smoke and dust that workers enter into the container for welding is too large, it poses hidden dangers to the safety of welding personnel. Wuxi Lemar comprehensively developed the Column and boom automatic rotary welding manipulator based on the various requirements of users.
This column boom weld manipulator has been exported to many countries, such as the United States, the United Kingdom, Canada, France, Russia, Belarus, Iran, Iraq, Brazil, Colombia, Kazakhstan, etc.
1. Adjustable boom and column height: allows for easy and precise positioning of the welding torch, improving weld quality and reducing operator fatigue.
2. 360-degree boom rotation: allows for full movement around the workpiece, eliminating the need for repositioning and reducing setup time.
3. Variable speed drive: allows for smooth and precise movement of the welding manipulator, improving welding accuracy and reducing operator error.
4. Remote control: enables the operator to control the welding manipulator from a safe distance, reducing the risk of injury.
5. Welding power source integration: allows the welding manipulator to be connected to a variety of welding power sources, improving flexibility and reducing setup time.
6. High weight capacity: capable of lifting large and heavy welding equipment, improving productivity and efficiency.
7. Protective housing: protects the welding manipulator from harsh environments and potential damage, increasing longevity and reducing repair costs.
8. Programmable controls: enables the operator to program specific movements and weld parameters, improving welding consistency and reducing operator error.
9.Welding manipulator combined with welding turning rolls rotator or welding positioner can finish the automatic submerged arc welding,TIG welding process.
| Technical parameters/model | HJ1010-3030 | HJ4040 | HJ5050 | HJ6060 | HJ7070-8080 | HJ9090-120120 | |
| Structure type | Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation | ||||||
| Lifting stroke (mm) | 1500-3000 | 4000 | 5000 | 6000 | 7000-8000 | 9000-12000 | |
| Telescopic stroke (mm) | 1500-3000 | 4000 | 5000 | 6000 | 7000-8000 | 9000-12000 | |
| Speed regulation mode of wishbone | Frequency | ||||||
| Lifting speed | 450mm/min | 1000mm/min | |||||
| Telescopic speed (mm/min) | 100-1000mm/min | ||||||
| Small distance between the lower edge of the cross arm and the track surface (mm) | 1100 (mobile rotary) 950 (fixed rotary) |
1118 (mobile rotary) 1170 (fixed rotary) |
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| Allowable large load in front of cross arm (kg) | 100 | 200 | 300 | ||||
| Column rotation |
±180° | ||||||
| 0.36rpm or manually | |||||||
| 2000 | |||||||
| Trolley walking | 1200 | 2000 | 2200 | 2500 | |||
| Inner gauge of trolley (mm) | Manual and pneumatic 2 options | ||||||
| locking mechanism | Wired Hand Control Box | ||||||
| Remote control box cable power supply | 220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ | ||||||
| power supply | Gas shielded welding, mig welding, tig welding | ||||||
| Gas shielded welding is suitable for plate thickness ≥ 3mm. The main applicable materials are: carbon steel stainless steel aluminum plate |
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| Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high. | |||||||
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