Double Arc Wire H Beam Box Beam Submerged Arc Welding Machine

• Customization: Available
• Production Scope: Product Line
• Automation: Automation
• Model NO.: LMH
• After-sales Service: Online Service
• Model: Lmh-2000
• Voltage: 110-575 V
• Usage: H Beam Box Beam T Beam Submerged Arc Welding
• Web Height: 200-2000 mm
• Flange Height: 200-800 mm
• Welding Speed: 0.15-2.5 M/Min
• Rail Distance: 1400 mm
• Power: 13 Kw
• Gantry Gauge: 2000mm
• Track Length: 18000 mm
• Applicable Work-Piece Length: 4000-15000 mm
• H-Beam Welding Position: Boat Welding
• Applicable Box Beam Work-Piece Section S: 300~1500 mm
• Box Beam Welding Position: Plane V-Groove Welding
• Return Speed: 3m/Min
• Certification: ISO, CE
• Warranty: 12 Months
• Automatic Production Line: H Beam Submerged Arc Welding Machine
• Transport Package: Nude Packing
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8515319900
• Production Capacity: 1000 PCS/Year

Product Description

Double Arc Wire H Beam Box Beam Submerged Arc Welding Machine
Gantry type automatic submerged arc welding machine is mainly used for submerged arc welding of H-beam steel, with a high degree of welding automation and simple and convenient operation.
The welding head has functions such as vertical lift and angle adjustment.
In order to meet the needs of different welding workpieces, the flux is fed by gravity and recovered by the negative pressure vacuum machine at the same time; in order to improve the large welding efficiency, the gantry type submerged arc welding machine can use double arc double wire welding.
The wire feeder head of H beam automatic welding line machine is separated from the arc guide mechanism, and the two welding heads can be welded simultaneously or individually. It is an ideal equipment for welding box beams and H-beams.
Specifications:

Model	LMH-2000
Web height	200-2000mm
Flange width	200-800mm
Welding mode	Boat type welding
Welding speed	0.2-3.4m/min
Power	10KW
Returning speed	6.8m/min
Welder	Customized we use MZ-1250/1000
Drive mode	Bilateral drive
Wire feeding speed	400-2000mm/min

 

Features:
1. H-beam workpieces can use a fixed frame or a conveying roller table.
The gantry type submerged arc welding machine can be used alone or combined with other machines to form an assembly line (CNC cutting machine, Automatic Assembly machine, Hydraulic Flange straightening machine, etc.)
2. The automatic bidirectional arc guide device can dynamically track the welding seam, realize two-way reciprocating welding, ensure the welding seam quality and improve the production efficiency.
3. The automatic flux feeding and recycling device can reduce flux loss, reduce labor intensity of workers and improve production efficiency.

 

4.The IGBT submerged arc welding power source and the host implement centralized control and linkage operation, which is simple and convenient.
Specification of IGBT Submerged Arc Welding Power Source:

Model	MZ-630IV	MZ-1000IV	MZ-1250IV
Rated input voltage/frequency	3P 380V±10%     50Hz
Rated input capacity (KVA)	34	55	69
Rated input current (A)	51	83	115
Rated output voltage (V)	44
Rated load duration (%)	100
Output no-load voltage (V)	Submerged arc welding: 87 Manual arc welding: 8.4
Current adjustment range (A)	50~630	50~1000	50~1250
Voltage Adjustment Range (V)	20~50
power factor	≥0.88
Welding wire diameter (mm)	1.6~4	1.6~6	1.6~6
Enclosure rating	IP21S
Insulation class	H/B
Dimensions L*W*H(mm)	530×320×600	767×352×757	767×352×802
Weight(kg)	55	95	100

 

5. The welding travel motor adopts AC frequency conversion speed regulation, which can realize stepless adjustment.
6. The welding process of cantilever H-beam gantry welding can choose single wire single arc, double wire single arc or double wire double arc according to requirements.
Daily inspection:
(1) The H beam automatic welding machine running performance conforms to the standard specification.
(2) The surrounding environment meets the requirements (no rain, no corrosive gas, non-high temperature environment, etc.).
(3) The display components are normal.
(4) There is no abnormal sound, vibration and smell after the machine is turned on.

Regular inspection:
(1) Before inspection, stop the operation of the H beam box beam automatic submerged arc welding machine and cut off the power supply.
(2) Use a multimeter to measure whether the power supply voltage is within the allowable range.
(3) Remove the dust in the electrical box, and check whether the screws and wiring of the electrical components are loose.
(4) Check whether each cable of Box beam gantry type submerged welding line is damaged, and replace and repair it in time if any damage is found.
(5) Check the electrical and mechanical connection parts, and tighten them in time if they are loose.
(6) Check whether the rotating parts of Steel structure SAW welding machine gantry type are flexible. If there is any blockage, add lubricating grease or replace it in time.
 

FAQs about machines:
1. What is the difference between T-type submerged arc welding machine and H-type submerged arc welding machine?
Both machines can weld H-beam T-beam, and both have the characteristics of high efficiency, low cost and fast welding speed. However, the T-type gantry welding machine is more widely used.
If there are box beams that need to be welded, please choose the T-type automatic gantry type submerged arc welding machine.
For more questions, please contact Wuxi Lemar Machinery.

2. What is the difference between submerged arc welding and gas shielded welding?
Submerged arc welding is a welding method in which the arc burns under the flux layer.
The advantages of stable welding quality, high welding productivity, no arc light and little smoke, etc., have become the main welding method in the production of important steel structures such as pressure vessels, pipe section manufacturing, box beams and columns.
Gas-shielded arc welding is an arc welding that uses gas as an arc medium and protects the arc and the welding zone. It is called gas-shielded arc welding, or gas-shielded welding for short.

The main difference is: submerged arc welding relies on flux as protection to prevent oxidation.
When the coating is separated from the electrode, the coating will automatically bury the weld to prevent oxidation during welding; while gas shielded welding is protected by an external gas source such as carbon dioxide. Gas to prevent oxidation, and then use welding wire to weld the welding method.

3. What does a set of H-beam gantry submerged arc welding machine include?
Gantry, welding arm and carriage, welding gun mechanical tracking device, flux processing system, submerged arc welding wire reel, control panel, bracket, electrical control system and submerged arc welding machine.

4. How about after-sales service?
We provide a 13-month warranty period.
After the warranty period, customers need to pay for accessories. We provide customers with life-long technical guidance for free.

5. Are replacement parts available?
Yes, we provide damaged parts free of charge during the warranty period.