Head and Tail Hydraulic Lift Flip Servo Welding Positioner for Robot

• Type: Welding Turntable
• Structure: Robot Welding Turntable
• Rotaion Speed: Customized
• Voltage: 220-600V
• Condition: New
• Function: Robot Welding Positioner
• Model NO.: BWJ-5T
• Positioner Type: 2 Axis Welding Positioner
• Flip Speed: Customized
• Stop Position: Freely
• Rotation Speed: Customized
• Positioner Table Diameter: Customized
• Drive Mode: Servo
• Servo Motor: 4kw
• Control Mode: CNC
• Chuck: Optional
• Spindle Center Height: Customized
• Rotary Reducer: RV450e (Ratio: 171)
• Lifting Mode: Hydraulic Lifting Welding Positioner
• Lead Time: 30 Days
• Colour: Customized
• Transport Package: Wooden
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8428909090

Product Description

Welding positioner is one of the welding auxiliary equipment with a very wide range of applications in the welding field at home and abroad. Based on many years of experience in automatic welding and CNC cutting, the welding positioner developed and designed by Lemar company mainly has the functions of turning and turning.

By turning over, the automatic welding positioner can make the workpiece to be welded in the best welding position, and the rotary function can realize the automatic welding functions of the workpiece such as circular seam argon arc welding, submerged arc welding, and gas shielded welding.
 

Welding positioner can be divided into:

1. Single-axis flipping positioner (adjustable flipping speed, used with welding positioner chuck fixture)

2. Single-axis cantilever positioner (adjustable turning speed, used with welding positioner chuck fixture)

3. Single-axis horizontal rotation positioner (to achieve ±180° horizontal rotation)

4. Double-axis standard positioner (servo-driven positioner)

5. L-type double-axis positioner (servo drive) (to realize flipping and ±180° horizontal rotation)

6. Three-axis vertical flip positioner

7. Three-axis horizontal rotary positioner (can be equipped with clamps)

8. Five-axis servo drive positioner

 

This head and tail frame positioner is a special tooling equipment. It is mainly used for the assembly and displacement of steel structure parts.

With the assistance of supporting equipment (such as chucks) and welding robots, the automatic welding and displacement work of cylinder cylinder parts can be completed.
The head and tail positioner mainly includes three parts:
head frame+tail frame and base.

Both the headstock and the tailstock are horizontal single-turn shifters, which are symmetrically arranged on the base, and their external structures are basically the same (the headbox is an active box, and the tailbox is a driven structure without power).

Driving principle:
Automatic welding positioner motor - RV reducer - welding positioner table - L-shaped connecting plate - chuck or fixture - cylinder cylinder and other workpieces

Specification of TWJ-5T Robot 2 axis welding positioner:
 

No.	Name	Specification	Note
1	Device Dimensions	4500mm*700mm*800mm	Customized
2	Spindle center height	700	Customized
3	Equipment rated load capacity	5000kg
4	spinning speed	0.1-2 rpm	Special-shaped parts can be connected by connecting tooling
5	AC Servo Motor	4KW	servo motor
6	Rotary reducer	RV450E (Ratio: 171)	Accuracy 1 arc minute
7	Slewing support	011.30.500
8	Base	Customized&finishing after welding
9	Electronic control	PLC control	Electronic control

 

Features of the automatic head and tail frame welding positioner used with the cylinder tank robot:

1. Stabilize and improve the welding quality and ensure its uniformity.
When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for workers' operating skills, so the welding quality is stable. In manual welding, the welding speed, dry elongation, etc. are all changed, so it is difficult to achieve uniformity of quality.

2. Improve the working conditions of workers.
Robot welding workers are only used for loading and unloading workpieces, away from welding arcs, smoke and splashes, etc. For spot welding, workers no longer carry cumbersome manual welding tongs, which frees workers from heavy manual labor.

3. Improve labor productivity.
The robot has no fatigue and can produce continuously 24 hours a day.
In addition, with the application of high-speed and high-efficiency welding technology, the use of robot welding can improve the efficiency more obviously.

4. The product cycle is clear, and it is easy to control the product output.
The production cycle of the robot is fixed, so the production schedule is very clear.

5. It can shorten the cycle of product modification and replacement, and reduce the corresponding equipment investment.
Welding automation for small batches of products can be realized.
The difference between a robot and a special machine is that he can modify the program to adapt to the production of different workpieces.