360 Degree Rotating Base Unitized Welding Manipulator and Welding Positioner

• Type: Welding Manipulator
• Structure: Platform
• Welding Turning Rolls Type: Adjustable
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: HJ
• Welding Tilter Type: Flexible Combination
• Condition: New
• Name: Column Boom Welding Manipulator
• Working for: Pipe Tank Vessel Automatic Arc Welding
• Optional: Welding Positioner and Welding Rotator
• Column Stroke: 1m-10m
• Boom Stroke: 1m-10m
• Input Voltage: 380-480V
• Exported to: Finland, Greece, Canada, South Africa, USA, Poland
• Warranty: 1 Year
• After Sales: Online Engineer
• OEM: Yes
• Lead Time: 25 Days
• Column Rotation: 180 Degree
• Moving Type: Electric or Manual
• Speed Regulation: VFD
• Lifting Speed: 450-1000mm/Min
• Transport Package: Standard Package
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8515319900
• Production Capacity: 1000 PCS/Year
• Package Size: 730.00cm * 550.00cm * 800.00cm
• Package Gross Weight: 5800.000kg

Product Description

Product Description

360 degree rotating base unitized welding manipulator and welding positioner
Column and boom welding manipulator is suitable for all kinds of circular welds and longitudinal welds.
Welding operation manipulators are widely used in manufacturing industries such as boilers, pressure vessels, pipelines, and shipbuilding
It has the advantages of advanced technology, reliable quality and simple operation.
The welding manipulator (hereinafter referred to as the manipulator) is mainly composed of beams, drag chains, lifting systems, columns, sliding seats, machine heads and carriages, workstation controllers, hand operators, etc.

Seam tracking
Mini adjustment Oscillator
Boom beam
Column beam
Control box
SAW TIG MIG welding power source
Flux recovery
Rotating base

Product Parameters

Technical parameters/model	HJ1010-3030	HJ4040		HJ5050	HJ6060	HJ7070-8080	HJ9090-120120
Structure type	Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation
Lifting stroke (mm)	1500-3000	4000		5000	6000	7000-8000	9000-12000
Telescopic stroke (mm)	1500-3000	4000		5000	6000	7000-8000	9000-12000
Speed regulation mode of wishbone	Frequency
Lifting speed	450mm/min		1000mm/min
Telescopic speed (mm/min)	100-1000mm/min
Small distance between the lower edge of the cross arm and the track surface (mm)		1100 (mobile rotary) 950 (fixed rotary)				1118 (mobile rotary) 1170 (fixed rotary)
Allowable large load in front of cross arm (kg)	100	200				300
Column rotation	±180°
	0.36rpm or manually
	2000
Trolley walking	1200	2000		2200			2500
Inner gauge of trolley (mm)	Manual and pneumatic 2 options
locking mechanism	Wired Hand Control Box
Remote control box cable power supply	220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ
power supply	Gas shielded welding, mig welding, tig welding
	Gas shielded welding is suitable for plate thickness ≥ 3mm. The main applicable materials are: carbon steel stainless steel aluminum plate
	Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high.

 

Product Application

ZTG-20T Adjustable welding turning- roll rotators

No.	Item	Unit	Parameter
1	Equipment structure		drive roller holder components
2	Maxium carrying capacity	KG	20000
3	Maximum driving ability	KG	20T
4	Applicative work piece range	mm	12m
5	Rubber roller diameter	mm	350*120
6	Driver diameter	mm	¢500*250
7	Roller linear speed	MM/MIN	100-1000
8	Motor power	KW	1.5
9	Rubber roller speed setting mode		AC variable frequency stepless speed
10	Control line length	M	15
11	Amount	Set	1 drive(2 motors electrical adjustable rotatar)+2 driven(no motor)

ZTG-20T Self-Adjustable welding turning- roll rotator is mainly composed of drive roller holder components and electronic control system.
Driving roller base component is fitted with two angularly rotable roller devices, which can rotate certain angle around the spindle. So it can make automatic adjustment according to the specifications of the work-pieces to ensure stability and continuity of the work piece rotation.
Driven roller of adjustable welding turning rotator components is installed with a set of driving device, which is composed of driving motor, cycloid reducer and gear reducer, etc. Driving motor is driven by domestic AC motor to adjust the wheel rotational speed and optimize speed ratio through drive reduction 2 in order to rotate the driving roller. When the work-piece rotates, it can balance on both sides of the distribution of friction. It has increased the smooth and drive capability during the work-piece rotation, and effectively protect the quality of the work-piece machining. Reducer lubrication adopts oil-immersed fully enclosed, which can eliminate welding spatter, slag, dust and foreign invasion in order to gain the characteristics of maintenance-free and long life.

Packaging & Shipping