100t Tank Welding Turning Rollers Hydraulic Fit up Welding Rotator

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Platform
• Model NO.: ZTG-100
• Voltage: 380V
• Welding Turning Rolls Type: Self-Adjusting
• Condition: New
• Model: Ztg-100
• Max Loading Weight: 100t
• Suitable Pipe Diameter: Customized
• Roller Linear Speed: 6-60m/H
• Motor Power: 5.5kw
• Speed Mode: AC Variable Frequency Stepless Speed Regulation
• Lead Time: 10 Days
• Colour: Customized
• Warranty: 1 Year
• Wheels Quantity: 4 Wheels
• Wheel Material: Rubber or Steel Wheel
• Other Names: Tank Rollers/Tank Rolls and Turning Rolls
• Diameter Range: 800-6000mm
• Exported to: Canada,USA,Russia,Brazil,South Africa etc
• Customized: Yes
• Transport Package: Wooden Box
• Trademark: Lemar
• Origin: Wuxi, China
• HS Code: 8428909090
• Production Capacity: 500PCS/Year
• Package Size: 175.00cm * 140.00cm * 75.00cm
• Package Gross Weight: 2200.000kg

Product Description

Product Introduction 

100T Tank welding turning rollers hydraulic fit up welding rotator is an indispensable and important equipment in modern welding technology. It drives the roller to rotate through the hydraulic system to achieve stable support and uniform rotation of cylindrical and conical workpieces, so that the welding operation can be carried out continuously and evenly. This equipment is widely used in the welding and manufacturing of large cylindrical workpieces such as pressure vessels, pipelines, wind power towers, petrochemical equipment, etc.

Working principle
The hydraulic system drives the roller to rotate, and the friction between the roller and the workpiece drives the workpiece to rotate. Operator can accurately adjust the rotation speed according to the welding process requirements, so that the welding torch can continuously weld the rotating workpiece along a fixed position, thereby greatly improving the welding efficiency and quality.

Basic structural composition:

Roller assembly: usually made of high-quality alloy steel, the surface is specially treated to improve wear resistance

Hydraulic drive system: including hydraulic motor, pump station, control valve group, etc.

Frame structure: heavy steel structure design to ensure equipment stability

Control system: can achieve stepless speed regulation, forward and reverse control

Auxiliary device: including centering device, anti-axial movement device, etc.

Product features and advantages

1)Strong load-bearing capacity: heavy-duty structural design, can carry large workpieces from tens to hundreds of tons

2)Wide speed range: hydraulic stepless speed regulation system can achieve a linear speed range of 0.1-1.2m/min

3)Smooth operation: hydraulic drive with precision roller design to ensure no jitter during rotation

4)High assembly accuracy: equipped with precision centering device, assembly error can be controlled within ±0.5mm

5)Strong adaptability: by adjusting the roller spacing and angle, it can adapt to workpieces of different diameters

6)Easy operation: humanized control panel, intuitive and convenient parameter setting

Technical Specifications

(Custom configurations available upon request.)

Model	Capacity(t)	Roller size(mm) (Diameter xWidth)	Pipe diameter(mm)	Roller speed (mm/min)	Motor(kw)
	T	Rubber wheel		V	P
Self-aligning welding rotator
ZT-5T	5	250x120	350-2300	100-1000	2x0.37
ZT-10T	10	250x120	350-3200		2x0.55
ZT-20T	20	300x140	600-4200		2x0.75
ZT-30T	30	350x180	600-4500		2x1.1
ZT-40T	40	350x180	600-4500		2x1.1
ZT-50T	50	400x200	750-5000		2x1.5
ZT-60T	60	400x200	800-5000		2x1.5
ZT-80T	80	500x240	900-5500		2x2.2
ZT-100T	100	500x240	900-5500		2x2.2
Adjustable welding rotator
KT-5T	5	250x120	250-1800	100-1000	1x0.37
KT-10T	10	250x120	300-3500		2x0.37
KT-20T	20	300x140	350-4200		2x0.75
KT-40T	40	400x200	400-4200		2x1.1
ZT-60T	60	450x240	600-5000		2x1.5
KT-80T	80	500x240	800-5500		2x2.2
KT-100T	100	500x240	1000-6000		2x3

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Advantages and features of Self-aligning welding Rotator

1T-800T motorized welding Rotator selection parameters

Efficiency improvement: Compared with manual workpiece flipping, it can save more than 50% of time.
Weld quality: Uniform rotation avoids welding speed fluctuations and reduces defects such as pores and lack of fusion.
Safety: Reduce the risk of hoisting flipping, equipped with emergency stop button and overload protection.

Workpiece parameters: diameter, length, weight (such as diameter Φ300-12000mm, weight ≤1000 tons).
Drive mode: single driving wheel/double driving wheel, select according to load.
Additional functions: whether to need linkage welding trolley, automatic tracking of welds, etc.

FAQ

Q: 100T Tank welding turning rollers hydraulic fit up welding rotator is suitable for which industries?

A:Pressure vessel manufacturing

Petrochemical equipment

Wind power equipment manufacturing

Boiler manufacturing

Large pipeline prefabrication

Shipbuilding

Heavy machinery manufacturing

Automatic arc welding equipment

Q:How to choose a suitable screw adjustable Welding roller bed rotator?

A:The following factors should be considered:

Workpiece weight: The rated load of the roller frame must be greater than the weight of the workpiece.

Workpiece diameter range: Make sure the roller height can be adjusted to the required range.

Drive mode: Manual (economical) vs. electric (efficient).

Roller material: Rubber (anti-slip) or steel (wear-resistant).

Q:Can the adjustable roller bed be used for non-cylindrical workpieces?

A:Not recommended. The roller rotator is designed for cylindrical objects, and irregular shapes may cause rotation imbalance or equipment damage.

Q: What's the lead time for orders?
A: Standard models ship in 15–30 days; customized units require 30–45 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.