Web Thickness 6-25 mm H Beam Assembly Welding Straightening Machine

• Customization: Available
• Automation: Automation
• After-sales Service: Overseas Installation Service
• Model NO.: YTJ-1500
• Model: Ytj-1500
• Function: H Beam Assembly Straightening Welding
• Straightening Mode: Beam Flange Hydraulic Straightening
• Web Height: 200~1500 mm
• Web Thickness: 6~25 mm
• Flange Width: 150~800 mm
• Flange Thickness: 6~30 mm
• H Beam Length: 4000~20000 mm
• Welding Type: Submerged Arc Welding
• Welder: 2 Sets of Mz-1250b
• Beam Weld Speed: 0~1000 mm/Min
• Delivery Time: 30~40 Days
• OEM: Yes
• Flux Recycling: 2 Sets
• Colour: Customize
• Transmission Type: Flexible
• Automatic Production Line: Assembly
• Certification: ISO, CE
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Warranty: 12 Months
• Transport Package: Container Nude Packing
• Specification: Steel structure production
• Trademark: Lemar
• Origin: China
• HS Code: 8462291000
• Production Capacity: 1000PCS/Year

Product Description

The H-beam assembly, welding and straightening machine is a special equipment for assembling, welding and straightening of H-beam.

It concentrates the processes completed by the assembly machine, the gantry type arc welding machine and the straightening machine in one device, which significantly improves the The production efficiency reduces equipment costs and saves equipment installation space.

It is a production equipment for efficient production of H-beam and T-beam.
 

Specifications of H beam assembly welding and flange straightening machine: 

Model	YTJ-1500
Web height	200-1500mm
Web thickness	6-25mm
Flange width	150-800mm
Flange thickness	6-30mm
H beam material	Q235
H beam length	4000-15000mm
Assembly and welding speed	0.35-1.5m/min
Welding mode	Flat angle welding
Fillet height	≤8mm
Main machine motor	9.5KW
Flux recycling machine	2 sets
Flux recycling machine motor	3kw for each set
Straightening mode	Hydraulic straightening
Motor of Hydraulic station	4KW
Welder motor power	69KW*2=138KW
Standard power	380V 50HZ 3P
Suitable temperature	0-45ºC

 

3in1 H beam assembly welding and straightening machine feature:
 

1. The product qualification rate of H-beam is high.
2. The process of traditional automatic centering and erecting machine, H-beam submerged arc welding machine and flange plate hydraulic straightening machine has been changed, the H-beam bracket is reduced, and submerged arc welding can be directly used (traditional H-beam production The process requires gas shielded welding on the automatic centering and vertical machine first, and then needs to be hoisted to the gantry-type submerged arc welding machine for submerged arc welding, which has low work efficiency).
3. Reduce the number of operators and reduce labor costs.
4. The web plate below 20MM does not need to be grooved, and it is directly welded.
5. Realize hot welding and hot straightening, and the direct hot straightening of the flange plate within 40MM is successful.
6. The power consumption of the equipment is low and the power consumption is reduced.
7. The investment cost is low, and the input of labor quantity and plant area is reduced.

 

8. Reduce the number of hoisting and improve production efficiency.
Save the repetitive loading and unloading hoisting time for welding production.
9. The use of H-beam 3in1 Assembly welding and straightening machine does not need to weld the arc strike plate, which saves time and saves the cost of the arc strike plate.
10. Save the number of vehicles and reduce the number of hoisting, which not only reduces the demand for the number of vehicles, but also saves the mileage of vehicles.
11. New technology of one-time forming of T-beam.
12. Reduce labor intensity and focus more on quality control.
13. No need to assemble spot welding, saving labor and time.
14.Two sets of Chengdu Zhenzhong MZ-1250B digital inverter single arc single wire submerged arc welding systems are used (current and voltage can be preset according to the thickness of the steel plate welding parameters).

 

Scope of supply:

Name	Qty	Specification
Steel structure welding assembly flange plate straightening main engine	1set	Including: main frame, upper gantry, wing plate, web synchronous clamping and centering system, main drive motor reducer, upper frame platform, climbing ladder
Hydraulic system	1set	Oil pump station, high pressure hose, hydraulic cylinder
Electronic control part	1set	Electrical cabinets, control cables
Roller	1set	The input end is provided with 1 active roller table and 2 passive roller tables. At the output end, there are 2 active lift rollers and 1 passive roller
Flux Recovery System	2sets	Flux recovery machine, separation drum, flux hopper, conveying pipe
Automatic welding device	1set	Equipped with 2 sets of Chengdu Zhenzhong digital inverter MZ-1250B power supply, wire feeding mechanism, control box and welding torch.
Technical documents	1set	Instruction manual, electrical schematic diagram, hydraulic schematic diagram, certificate of conformity

User-made and self-prepared parts:

a. Foundation (supplier provides drawings).
b. Anchor bolts and expansion bolts