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Type: | Welding Fixture |
Structure: | Platform |
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Nitrided Surface 3D casting and steel welding table
The 3D flexible welding platform is a set of standardized, systematic and generalized tooling.
It is based on the five working surfaces of standardized grid holes and the workbench with front grid lines. It is equipped with various standard modules for positioning.
Through the connection of pins, HT300 welding tables can position and clamp workpieces of various shapes.
Free combination The 3D Welding Jig Tables can be easily extended and expanded, combined, the expanded standard table and modular accessories are directly connected together, and combined into corresponding structures according to product structure changes.
The three-dimensional flexible welding platform is cost-effective, reliable in precision and long in service life; relatively speaking, it is more convenient to use than other ordinary welding plates, and the welding process can be performed after fixing and positioning the workpieces to be processed.
What are the advantages of the 3D flexible welding platform compared with ordinary welding tooling?
1. The preparation time varies.
Traditional welding tooling takes weeks or even months.
The three-dimensional flexible welding fixture adopts modular installation, and it usually only takes a few minutes or hours from product drawing to tooling completion.
2. Different economic value.
Traditional welding tooling is usually specially made according to a workpiece or a welding process, and new investment is required for each new product; while the initial investment of 3D flexible welding fixture is slightly larger, but there is no need to invest again.
3. The positioning accuracy is different.
Welding tooling requirements When planning a complete set of tooling, the accuracy of the processing equipment, the sequence of the processing process, the operating principles of the on-site operator, and the accuracy of the semi-finished product must be considered.
The three-dimensional flexible welding fixture tooling has a very high manufacturing precision (IT7), and within the scope of the 1000×2000mm worktable, the positioning error of the hole and the hole is within 0.1mm.
4. The customer base is different.
The object of the 3D casting welding table is to produce small batches and multi-variety welding processing units.
It is a universal welding tool consisting of standardized modules.
The 3D fixture and clamping table is widely used in steel structure, various vehicle body production, rail transit welding, bicycle and motorcycle production and other welding and testing systems.
The traditional welding tooling is generally tooling, which is especially suitable for the production of large-volume welding products.
Welding fixtures are used for welding various weldable materials, large, medium and small materials.
T28 series | T16 series | ||
Specification | Weight | Specification | Weight |
1000*1000*200mm | 345kg | 1000*500*100mm | 82kg |
1200*1200*200mm | 455kg | 1000*1000*100mm | 156kg |
1500*1000*200 | 480kg | 1200*800*100 | 142kg |
1500*1500*200 | 725kg | 1200*1200*100 | 210kg |
2000*1000*200 | 655kg | 1500*1000*100 | 655kg |
2400*1200*200 | 870kg | 1500*1500*100 | 232kg |
What products or services does your company provide?
1. Fixture standard parts and mold components.
2. Design scheme and project implementation of special fixtures.
3. Establish a 3D database of standard parts for fixture design for enterprises.
4. Help enterprises to establish fixture workstations and departments. Meet the needs of enterprises for flexible production
What are your company's products? How many models are there?
1: Standard category: toggle clamps, positioning quick clamps, corner cylinder clamps, flexible combined welding fixtures, machine tool fixtures, special welding fixtures, testing fixtures, combined aluminum profiles. Thousands of models.
2: Special fixture project
What is the difference between 16 series and 28 series of three-dimensional flexible fixtures?
The main reason is that the aperture of the working platform is different, the 16 series is 16mm, and the 28 series is a straight hole of 28mm.
The 16 series is mainly used in the welding and assembly of smaller workpieces; the 28 series is mainly used in the welding and assembly of larger workpieces.
Why not other diameters?
Combined with common tool size and mechanical knowledge, it is only divided into these two models, and these two models can meet the needs of most production.
How to choose the aperture size?
The diameter is mainly selected according to the size and weight of the product.
What is the difference between a 2D platform and a 3D platform?
The 2D platform can only be assembled with more product shapes than the 3Dvariety, while the side of the three-dimensional platform can extend its work surface through accessories.
The 2D platform and the 3D platform are just a little more material around, why is there such a difference in price?
The four sides of the three-dimensional platform and the upper plate are polyhedral processing, and its processing difficulty is more than twice that of two-dimensional. Due to the high precision requirements of the platform, the heavy weight and the difficulty of subsequent finishing, these aspects increase the manufacturing cost.
Committed to the design and manufacture of various CNC cutting equipment, steel structure production lines,pipe welding machines,straight or circular seam welding machines,welding rotator,welding positioners, complete sets of welding equipment etc.
Relying on advanced concepts, excellent technology, and exquisite craftsmanship, the company has formed a multi-variety and multi-series product structure.
Our products serve construction machinery, construction machinery, boilers and pressure vessels, steel structures, wind power and other industries, and the products are exported to Southeast Asia, the Middle East, Europe and the United States and many other countries.