| Customization: | Available |
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| Type: | Welding Manipulator |
| Structure: | Platform |
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2000mm*2000mm stroke Welding manipulator with electric rotation
The head of the Welding manipulator is installed on one end of the beam. The beam can be lifted up and down and stretched left and right. The column passes through the turntable,Cooperating with various welding displacement equipment, such as welding positioner, welding rotator turning rolls, etc., it can perform welding of circular seams, longitudinal seams, spiral welds inside and outside the rotating body, and surfacing welding of inner and outer surfaces.
Column and boom welding manipulator,welding rotators,welding positioners are widely used in boilers, pressure vessels, pipelines, shipbuilding and other manufacturing industries.
Classification of welding manipulators:
The specifications, models and application features of welding manipulators can be divided into three types: cross-arm type, platform type and door type welding manipulators.
1. Cross-arm welding manipulator
Cross-arm welding manipulators are divided into cantilever-type welding manipulators and telescopic arm-type welding manipulators according to the structure of the cross-arm.
2. Platform welding manipulator
The platform type welding manipulator is divided into two types: single-track trolley type and double-track trolley type. The monorail trolley-type welding manipulator actually has a track, but the track is generally set on the column of the workshop. The movement of the bridge crane in the workshop often causes platform vibration, which affects the normal progress of the welding process. Platform type welding manipulators are inferior to telescopic arm type welding manipulators in terms of mobility, range of use and purposes, and their domestic applications have been decreasing year by year.
3. Door type welding manipulator
The gantry welding manipulator has two structures: one is that the welding trolley is seated on a working platform that can be lifted along the gantry, and can move laterally along the track on the platform; the other is that the welding head is installed on a set of lifting On the device, the device is seated on a sports car that can move along the beam track.
| Technical parameters/model | HJ1010-3030 | HJ4040 | HJ5050 | HJ6060 | HJ7070-8080 | HJ9090-120120 | |
| Structure type | Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation | ||||||
| Lifting stroke (mm) | 1500-3000 | 4000 | 5000 | 6000 | 7000-8000 | 9000-12000 | |
| Telescopic stroke (mm) | 1500-3000 | 4000 | 5000 | 6000 | 7000-8000 | 9000-12000 | |
| Speed regulation mode of wishbone | Frequency | ||||||
| Lifting speed | 450mm/min | 1000mm/min | |||||
| Telescopic speed (mm/min) | 100-1000mm/min | ||||||
| Small distance between the lower edge of the cross arm and the track surface (mm) | 1100 (mobile rotary) 950 (fixed rotary) |
1118 (mobile rotary) 1170 (fixed rotary) |
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| Allowable large load in front of cross arm (kg) | 100 | 200 | 300 | ||||
| Column rotation |
±180° | ||||||
| 0.36rpm or manually | |||||||
| 2000 | |||||||
| Trolley walking | 1200 | 2000 | 2200 | 2500 | |||
| Inner gauge of trolley (mm) | Manual and pneumatic 2 options | ||||||
| locking mechanism | Wired Hand Control Box | ||||||
| Remote control box cable power supply | 220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ | ||||||
| power supply | Gas shielded welding, mig welding, tig welding | ||||||
| Gas shielded welding is suitable for plate thickness ≥ 3mm. The main applicable materials are: carbon steel stainless steel aluminum plate |
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| Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high. | |||||||
Column and boom welder manipulator is Suitable for submerged arc welding and gas shielded welding of inner and outer circular seams and straight seams of workpieces of various sizes;
Using micro-welding machine joints can realize the welding of inner and outer circular seams and longitudinal seams of the Φ350 cylinder;
According to user requirements, the machine head can be equipped with a motor support plate, visual fine-tuning, and cross fine-tuning;
The arm beam is driven by a frequency conversion speed regulating motor, which has large driving force, stable operation and wide adjustment range.
Submerged arc welding flux recovery device
Why use submerged arc welding flux recovery?
Features of flux recovery system:
1. The automation integration is high, which can realize the complete automation of recycling and feeding of the flux recycling system inside and outside the welded pipe;
2. The power part of the equipment operates with low noise and no dust pollution, and indoor discharge can be realized at the outlet of the fan, which is environmentally friendly;
3. The submerged arc welding flux recovery device adopts the volute discharge design, which has low failure rate and long service life, and is suitable for submerged arc welding;
4. The particle size of the recovered flux is kept good, and the magnetic separation efficiency can reach more than 98%.
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