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| Type: | Welding Manipulator |
| Structure: | Platform |
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5000mm Column and boom stroke Submerged arc welding manipulators
The welding manipulator is a special equipment for automatic welding of inner ring seams, outer ring seams, corner ring seams, inner longitudinal seams and outer longitudinal seams of pipes and tanks.
There are various structural forms such as fixed type, rotary type, and full position.
You can choose the structure and configure various welding machines (submerged arc welding SAW, argon arc welding TIG, gas shielded welding, etc.) , fine-tuning swing oscillator, welding monitoring, flux recycling and other auxiliary functions.
1. Cross-section design is adopted for both beams and columns, which are light in weight, high in strength and good in stability
2. The lifting of the beam adopts the AC motor constant speed method, the lifting is stable, uniform, high in safety factor, and has a safety anti-falling device
3. Welding manipulator can cooperate with special welding positioner, welding rotator turning rolls to realize one-time clamping of rigid body, two welding torches can weld the left and right sides at the same time, which greatly improves the processing accuracy and production efficiency
4. The slewing welding manipulator can be divided into two types: manual and electric. The slewing support adopts domestic well-known brands, equipped with high-precision gears, flexible rotation, and can be locked manually, which is safe and reliable.
5. The telescopic beam of the Column and boom welding manipulator, the electric rotation of the column, and the electric trolley all adopt AC motor frequency conversion stepless speed regulation, constant torque output, stable speed, and digital display can be preset.
6. The trolley uses standard rails as the walking track, which is divided into manual walking and electric walking. Manual is suitable for light welding manipulators (1000*1000mm, 2000*2000mm), and electric is more suitable for heavy-duty or large-moving manipulators (3000*3000mm, 4000*4000mm and above)
7. Manned operation platform can be selected and moved together with the cross arm
8. Cantilever welding manipulator adopts hand control box and machine head control box (welding control box) to form close control and remote control mode, which is flexible and convenient to operate, and a linkage interface is reserved at the electrical box, which can be connected with roller rotator,welding turntable positioner, Circular rotary table and so on realize synchronous linkage.
| Technical parameters/model | HJ1010-3030 | HJ4040 | HJ5050 | HJ6060 | HJ7070-8080 | HJ9090-120120 | |
| Structure type | Optional:Fixed type,Manual rotation,Electric rotation,Moving and rotation | ||||||
| Lifting stroke (mm) | 1500-3000 | 4000 | 5000 | 6000 | 7000-8000 | 9000-12000 | |
| Telescopic stroke (mm) | 1500-3000 | 4000 | 5000 | 6000 | 7000-8000 | 9000-12000 | |
| Speed regulation mode of wishbone | Frequency | ||||||
| Lifting speed | 450mm/min | 1000mm/min | |||||
| Telescopic speed (mm/min) | 100-1000mm/min | ||||||
| Small distance between the lower edge of the cross arm and the track surface (mm) | 1100 (mobile rotary) 950 (fixed rotary) |
1118 (mobile rotary) 1170 (fixed rotary) |
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| Allowable large load in front of cross arm (kg) | 100 | 200 | 300 | ||||
| Column rotation |
±180° | ||||||
| 0.36rpm or manually | |||||||
| 2000 | |||||||
| Trolley walking | 1200 | 2000 | 2200 | 2500 | |||
| Inner gauge of trolley (mm) | Manual and pneumatic 2 options | ||||||
| locking mechanism | Wired Hand Control Box | ||||||
| Remote control box cable power supply | 220V/380V/400V/415V/440V/460V-3P-50HZ/60HZ | ||||||
| power supply | Gas shielded welding, mig welding, tig welding | ||||||
| Gas shielded welding is suitable for plate thickness ≥ 3mm. The main applicable materials are: carbon steel stainless steel aluminum plate |
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| Submerged arc welding is mainly used for ≥6mm plates, mainly carbon steel, but also stainless steel. It is recommended to choose a water-cooled welding torch and a water-cooler to prevent the welding temperature from being too high. | |||||||
Column and boom welder manipulator is Suitable for submerged arc welding and gas shielded welding of inner and outer circular seams and straight seams of workpieces of various sizes;
Using micro-welding machine joints can realize the welding of inner and outer circular seams and longitudinal seams of the Φ350 cylinder;
According to user requirements, the machine head can be equipped with a motor support plate, visual fine-tuning, and cross fine-tuning;
The arm beam is driven by a frequency conversion speed regulating motor, which has large driving force, stable operation and wide adjustment range.
Submerged arc welding flux recovery device
Why use submerged arc welding flux recovery?
Features of flux recovery system:
1. The automation integration is high, which can realize the complete automation of recycling and feeding of the flux recycling system inside and outside the welded pipe;
2. The power part of the equipment operates with low noise and no dust pollution, and indoor discharge can be realized at the outlet of the fan, which is environmentally friendly;
3. The submerged arc welding flux recovery device adopts the volute discharge design, which has low failure rate and long service life, and is suitable for submerged arc welding;
4. The particle size of the recovered flux is kept good, and the magnetic separation efficiency can reach more than 98%.
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